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China, Chinese 3-Axis Plasma Surface Cleaning Machine Surface Treatment Plasma Cleaner for Assembly Lines1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Pre Press EquipmentOther Pre Press EquipmentAtmospheric Plasma ModelClean Machine Model
Keylink Technology Co., Ltd.
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Product Description Product ParametersPL-5050H (old big case)Technical specificationNozzle models availableNozzle treatment areaModelInterface displayThree and a half LED digital tubeR17 Rotate nozzle 1616mmPL-JX-022-1rated supply voltageAC220V ±10%R03 Rotate nozzle 2020mmPL-JX-004-1Plasma output power1000VAR04 Rotate nozzle 3030mmPL-JX-006-1Input current4.0-6.0AR21 Rotate nozzle 4040mmPL-JX-008-1Supply frequency20kHzR05 Rotating nozzle 5050mmPL-JX-010-1Air source requirementExternal air source (gas consumption 60L/minR23 Rotate nozzle 7075mmPL-JX-014-1Air source input pressure≥0.6Mpa Air pressure operating range0.1-0.25Mpa ModeSignal Mode/ Encoder Mode Relative humidity<93%Storage temperature-25oC-+55oCCleaning height5-15mmTreatment width≤75mmBracketDovetail supportChassis dimensions (including components)690(L)*280(W)*485(H)mmNet weight26kgDimensions of the outer packing box795*345*540mmGross weight33kgDetection functionAir pressure detection, overtemperature detection, undercurrent detectionFault alarmUndercurrent, input overcurrent, output overcurrent, abnormal air pressurePET (polyethylene terephthalate) foils These foils are a cornerstone in many industries, celebrated for their robust strength, crystal-clear transparency, remarkable chemical resistance, and excellent barrier properties. Their adaptability and eco-friendly recyclability make them a top choice for a broad spectrum of both everyday and niche applications.Applications of PET Foils in PrintingHere's an organized and detailed overview of where PET foils shine in printing applications:1. PackagingFood Packaging: These foils are indispensable in creating snack bags, wrappers, and metallized films, offering superior barriers against moisture, oxygen, and aroma.Pharmaceuticals: Essential for blister packs and sterile packaging, safeguarding products against moisture and contamination. 2. ElectronicsInsulation Films: Provide a protective layer in cables, serve as dielectric films in capacitors, and are key in flexible printed circuits.3. Printing & LabelsDurable Labels: Perfect for product labels, electronics, and machinery, prized for their high tear resistance and durability.Lamination Films: Vital for laminating documents, ID cards, and credit cards, enhancing longevity.Graphic Arts: Banners, decals, and holograms benefit greatly from PET's excellent printability and resilience.4. AutomotiveProtective Films: Utilize these for paint protection and as decorative interior foils to maintain aesthetic appeal.5. MedicalSterile Packaging: Critical for ensuring the safety and longevity of medical devices and pharmaceuticals.6. IndustrialRelease Liners: Serve as excellent carriers for adhesives and composites, ensuring smooth application.7. TextilesLaminated Fabrics: Used to create waterproof and weather-resistant materials, ideal for outdoor gear.8. Specialty Applications3D Printing: Employed as substrates or support structures in the 3D printing realm.Arts & Crafts: Optimal for making stencils and transparent overlays, enhancing creativity.The Challenge of Printing on PET FoilsPrinting on PET poses unique challenges due to its low surface energy. To achieve superior printing quality on PET foils, employing plasma surface treatment is a game-changer. Here's a precise approach to elevate ink adhesion and ensure print longevity:1. Plasma Type and Gas SelectionOxygen PlasmaThis process introduces polar functional groups like -OH and -COOH, which significantly boost surface energy.Enhances wettability, making it especially effective for both water-based and solvent-based inks.Nitrogen or Argon PlasmaFacilitates cross-linking or provides mild etching to promote mechanical interlocking, ideal for UV-curable inks.Particularly beneficial for inks that require UV curing for a flawless finish.Mixed Gases (e.g., O + Ar)Marries chemical activation with physical etching to tailor surface roughness and optimize ink anchoring.This combination is perfect for achieving a balanced surface for robust ink adhesion.2. Key Parameters OptimizationPower: For atmospheric plasma systems, a low power setting is sufficient, whereas vacuum systems require higher power.Treatment Time: Optimize atmospheric systems to sustain productivity while preserving speed.Pressure:Vacuum plasma: Maintains 0.1-1 mbar for consistent and uniform treatment.Atmospheric plasma: Functions effectively at ambient pressure, ideal for seamless inline processing.Distance: Calibrate based on plasma source and PET material to ensure precision, uniformity, and heat control.3. Equipment ConsiderationsAtmospheric PlasmaPerfect for high-speed roll-to-roll printing processes, such as packaging and labels.Low-Pressure PlasmaTailored for precision treatments in electronics and medical packaging sectors.Plasma Jet ArraysGuarantee uniform treatment across expansive wide-format PET foils.4. Surface ActivationChemical ModificationIncorporates polar groups to elevate surface energy, achieving a target contact angle of < 40°.Significantly enhances ink wetting and adhesion for superior outcomes.Physical EtchingCreates nano-scale roughness (10-50 nm Ra) to bolster mechanical ink bonding.CleaningEffectively eliminates oils, additives, or dust that impede adhesion.5. Post-Treatment HandlingImmediate Printing: Proceed with printing within 15-60 minutes to prevent hydrophobic recovery.Storage: Maintain in dry, inert environments, such as a nitrogen atmosphere, if printing is postponed.Primers: Employ adhesion promoters, like silanes, for enduring durability.6. Characterization and ValidationContact Angle Measurement: Strive for an angle < 40° for water to validate hydrophilicity.Ink Adhesion Tests:Utilize the Tape Test (ASTM D3359) to measure peel resistance.Conduct abrasion resistance tests, such as the Sutherland Rub Tester.Surface Analysis:Employ XPS/FTIR for verifying oxygen-functional groups.Utilize AFM to assess roughness, targeting Ra 10-50 nm.7. Industrial Implementation TipsUniformity: Implement rotating electrodes or multi-jet arrays in roll-to-roll systems for optimal results.Ink Compatibility:For water-based inks: Hydrophilic surfaces are essential.For solvent/UV inks: Moderate roughness fosters enhanced anchoring.Pre-Treatment Cleaning: Apply ionized air or mild solvents, such as isopropyl alcohol, to eliminate dust and static.8. Troubleshooting Common IssuesPoor Ink AdhesionEnhance plasma power or extend treatment time as needed.Explore switching to oxygen plasma for improved results.Inspect and address surface contamination if present.Over-TreatmentAdjust and carefully reduce plasma power or treatment duration if the PET material shows signs of becoming brittle or displays any discoloration. This ensures the integrity and aesthetic appeal of your material are preserved.Addressing Ink Spreading ChallengesExpertly optimize surface energy to align perfectly with the specific viscosity and flow characteristics of your ink, ensuring smooth application and flawless results.By meticulously fine-tuning plasma surface treatment settings and seamlessly integrating them into your production process, you can dramatically enhance ink adhesion and ensure exceptional print durability on PET foils. This process supports the creation of vibrant, enduring prints without compromising production speed or efficiency.Collaborate with Industry Leaders at Keylink TechnologyKeylink Technology excels in providing cutting-edge atmospheric and low-temperature plasma systems. We offer both off-the-shelf and bespoke solutions tailored to meet your specific PET printing demands. Get in touch with us to evaluate your materials and elevate your printing quality with our advanced surface treatment expertise.Company ProfileCertificationsExhibitionPackaging & ShippingFAQ1. What is the shipping warehouse location?Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.2.What is the production lead time?Answer:Lead time varies based on order size and product type:For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.3.Can I customize my order (e.g., specific configurations or spare parts)?Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process. 4.What are the payment terms?Answer:We offer flexible payment terms, including:Full payment before shipping50% deposit upon order confirmation.Remaining balance before shipment.Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.5.What kind of after-sales support do you provide?Answer:We offer comprehensive after-sales support, including:Technical Assistance: Troubleshooting via email, phone, or video calls.Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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