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China, Chinese 200tons Upset Force Steel Pistons Used in Heavy Duty Engines Friction Welding Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderSteel Pistons WeldingSteel Piston Welding
Zhonghe Machinery Technology (Dalian) Co., Ltd.
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Product Description Basic Machine Information of ZHFW-200A Machine ModelZHFW-200AWorkpiece informationSteel Piston (take Outer Dia. 250mm-539mm for example)Welding Point dia.Φ250mm -530mm Welding efficiency4min/piece (taking 127 specifications as an example, including outer flange remove)Welding AccuracyCoaxiality: ≤0.6mm (test the weld 20mm from the workpiece or standard test rod)Spindle speedWhen friction welding 900 r/minRotary clamping pressure2000KNSpindle motorDC 220KW Configuring DC DrivesHydraulic station motor380V, 50HZ, AC 15+45+11KW OptionalAutomatic loading and unloading system, Inner and out flange remove systemMachine Weight25 Tons without loading and unloading systemMain Function & PrincipleFriction Welding Machine is used for welding of homogeneous metals or different metals, which are connected by the friction welding with heat. The two work pieces are rubbed together with mechanical rotary motion and axial pressure (friction pressure). Heat will be generated during that course and the working pieces will be then heated to plastic state. The rotary motion will then stop and the machine will place a greater pressure (forge force) on the pieces at a certain duration, and the contact surface of work pieces will be connected. So, Friction welding is the most durable welding method.Components of machineFriction welding machine is consisted by lathe bed, spindle box, rotary head and fix head clamping fixtures, sliding table, main cylinder, hydraulic system, lubrication system, main drive system, etc. a) Mainframe: consisted by lathe bed, spindle box, sliding table(Taiwan HIWIN or Nanjing Technology), rotary head and fix head clamping fixtures, main cylinder, lubrication system, etc.b) Hydraulic system: SIEMENS, BOXROTH, NOK, REXROTH, YUKEN etc.c) Electric control system: PLC (Germany SIEMENS), touch screen (Germany SIEMENS)d) Rotary head and fix head clamping fixtures: equipped with 1 set of special rotary head clamping fixture and 1 set of special fix head clamping fixturee) Oil cooler: BOXROTH or Optionalf) Servo motor: American Parkerg) Element parts: NSK/F-A-G bearings; S-CHNEI-DER electrical elements, etc.The electrical system consists of power cabinet, control box and welding quality monitoring Power cabinet: 1, The power cabinet is a tailored combination with two doors. Internal high and low voltage distribution partition configuration;2, The power cabinet is equipped with constant temperature and dehumidification air conditioner. Ensure that the environment of the components inside the electric cabinet is stable;3, The main electrical components consist imported brands, CTB drive, Siemens industrial control, Chint Electric ;4, The power cabinet and the host are arranged separately;5, The cable of the whole machine is laid with a bridge, which is safe and beautiful. The control box and welding quality monitoring are independent systems 1, The quality monitoring system is Siemens 15-inch integrated touch panel industrial computer ;2, The human-computer interaction interface is composed of Siemens 10-inch touch screen and physical buttons ;3, The welding data of each product is stored independently in the welding quality monitoring system and can be exported ;4, The system provides MES communication interface ;5, Welding quality monitoring real-time detection of welding parameters, When the measured data deviates from the preset data, the system will alarm and prompt an error.Welding Quality Monitoring System1, Record product welding data and automatically store graphic curves in PDF form2, Batch piece data stores welding parameters in tabular form3, Record historical error information4, Users can choose automatic laser/pneumatic coding to complete the traceability of workpieces ; Workpiece we can weldMachine Parameters MODELMax.upset force(KN)Max.welding area(mm2)Welding dia. Speed(rpm)ZHFW-2A2020-1405-135000ZHFW-5A5050-2608-183000ZHFW-10A120150-70014-301500ZHFW-20A200150-102014-361500ZHFW-30A300314-160020-451200ZHFW-40A400500-240025-551100ZHFW-63A630960-340035-641000ZHFW-80A8001300-500040-75950ZHFW-100A10001600-600045-86890ZHFW-125A12502000-780050-100600ZHFW-160A16004300-879289-160580ZHFW-200A20005100-12500102-189500ZHFW-250A25003850-1550070-140500ZHFW-320A32006400-2000090-160380ZHFW-400A40008000-25000100-180350ZHFW-500A50008000-31400100-200320ZHFW-700A70008000-44000100-240320 Company Profile Joinforces Team has a experience of serving imported friction welding companies for 18 years! Through careful study and practice, our company has improved its control over the core technologies through the imported equipment. Joinforces began to actively cooperate with China Harbin Institute of Technology, Dali Institute of Technology, and Wuhan University in 2018, to promote the application of friction welding technology in many industies fields, and achieved technological innovation in many industrial fields by replacing imported welding machine with China welding machine. Our company is the only certified service factory of Japan's SAKAE Industry in China and is responsible for SAKAE's friction welding-related business in China, including complete equipment sales, installation and commissioning, technical services, new product development and parts supply.Our Customers Our international customers include Hengli Hydraulics, Japan Bridgestone, Korea Hyundai, Deburgoz, Japan KYB, Japan Sumitomo, American ITM and other well-known companies. Our products are also exported to Australia, Brazil, Italy, Russia, Belarus, Poland, Ukraine, Romania, Turkey, India and other countries.Packaging & ShippingFAQQ1: Does your company have sufficient export experience? A: Yes, we have more than 10 years export experienceQ2: Does your company have any export qualifications? A: Yes, we are CE,ISO CertificatedQ3: How is your after-sales service? A: We have one-year paid warranty, and our engineers can go abroad to help with machine maintenance, we have 24 hours online service for problem shooting.If you have any questions, please contact our customer service. During the purchase process, we can meet all your needs. For friction welding machine , please look for joinforces.
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