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Manufacturing Equipment for Electrical Electronic ProductWire Pay Off MachinePay-off MachineNo Pedestal
Jinlongying Electrical Technology Co., Ltd.
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Product DescriptionJLY-SPF-1600 Shaft-Type Pay-off & Take-up System (Without Base)The JLY-SPF-1600 Shaft-Type Base-Free Pay-Off & Take-Up System represents a significant leap forward in wire and cable handling technology. Developed by Jinlongying Group through the strategic integration of international advanced technical standards and our decades of specialized manufacturing expertise, this machine is engineered for superior performance, reliability, and efficiency. It is a standalone innovation, designed from the ground up to meet the rigorous demands of modern cable production facilities.This system eliminates the need for a traditional base frame, offering unparalleled flexibility in production line layout and integration. Its primary function is to provide precise and robust winding (take-up) and unwinding (pay-off) for a wide array of wire and cable types, making it an indispensable component in any serious cable manufacturing operation. Built with a heavy-duty carrying capacity and variable speed control, the JLY-SPF-1600 ensures seamless operation with machinery like stranders, cablers, extruders, and armoring lines, significantly enhancing overall production throughput and product quality.Specification1. Advanced Shaft-Type, Base-Free Design:Space Optimization: The absence of a fixed base allows for incredible flexibility in your factory layout. The machine can be easily positioned and integrated into existing production lines without major floor modifications.Enhanced Stability: The shaft-type design provides direct and robust support for the reel, minimizing vibration and ensuring smooth rotation even at high speeds and under full 6-ton load. This direct drive mechanism translates to superior operational stability and longevity.2. Independent R&D and Robust Construction:Proven Engineering: This is not a copied model. It is the result of Jinlongying's independent design and development, combining the best of global standards with practical, shop-floor validated manufacturing processes. This ensures optimal performance and durability tailored to real-world industrial environments.Premium Materials: Critical components are manufactured from high-strength alloy steels and subjected to rigorous heat treatment processes, guaranteeing exceptional wear resistance and fatigue strength.Precision Machining: All parts are machined to high tolerances on CNC equipment, ensuring perfect alignment and smooth operation, which is critical for preventing cable damage and ensuring a perfect wind.3. High-Efficiency Performance with Precision Control:Variable Take-Up Speed (0-100 r/min): The wide range of stepless or variable frequency drive control allows operators to perfectly synchronize the take-up speed with the upstream process (e.g., extruder or strander). This prevents issues like stretching, loosening, or deformation of the cable.Heavy-Duty 6-Ton Capacity: With an impressive 6-metric-ton maximum load capacity, the JLY-SPF-1600 handles the largest reels (from 1000mm to 1600mm in flange diameter) used in the industry. Precision Traversing Mechanism: Equipped with a dedicated 0.75kW AC servo motor (or high-precision stepper motor), the traversing system ensures flawless, consistent layering of the wire or cable. The pitch is adjustable and can be set for parallel, conical, or special winding patterns, creating a stable and tidy reel package that is safe for transport and storage.Application Scenarios in Wire & Cable ProductionThe JLY-SPF-1600 is deployed in various critical stages of the cable manufacturing process:After Insulation/Sheathing Extrusion: Positioned at the end of an extrusion line, it neatly winds the newly insulated or sheathed cable onto a large reel for the next process or for final dispatch.Stranding and Cabling Process: Used as the take-up unit for stranding machines, collecting multiple stranded conductors, or for cabling machines, winding up assembled multi-core cables.Armoring Process: Its high 6-ton capacity makes it ideal for handling the significant weight of power cables after they have been armored with metal wires or tapes.Rewinding and Pay-Off Operations: Can also be used in a pay-off configuration to feed cable into another machine, such as a printer, marker, or testing equipment.Technical SpecificationsParameter CategoryDetailed SpecificationModel NumberJLY-SPF-1600Product TypeShaftless-Type, Base-Free Pay-Off / Take-Up SystemApplicable Reel Size (Flange Diameter)1000 mm ~ 1600 mm (PN1000 - PN1600)Core Shaft DiameterCustomizable as per standard reel bore sizes (e.g., 80mm, 110mm)Maximum Take-Up Speed0 ~ 100 Rounds Per Minute (r/min), continuously adjustableDrive Motor Power (Main)Customized based on application (e.g., 5.5kW ~ 11kW AC variable frequency motor)Traverse Motor0.75 kW AC Servo Motor or Precision Stepper MotorMaximum Carrying Capacity6,000 kg (6 Metric Tons)Traverse StrokeCustomized to match reel width (e.g., 750mm ~ 1200mm)Control SystemPLC with Touch Screen HMI for centralized controlTension ControlOptional - Pneumatic tension brake or electrical torque controlMain Frame StructureHeavy-duty steel plate, welded and stress-relieved, with anti-corrosion coatingAfter Sales ServiceWe guarntee :Standard Warranty: 12 months Extended Warranty: Optional coverage up to 36 months.Global Support: 24/7 technical assistance and spare parts supply.Training: On-site or remote operation/maintenance training.Company ProfileJinlongying Electrical Technology Co., Ltd. Jinlongying Electrical Technology Co., Ltd. is a national high-tech enterprise and specialized new type enterprise that integrates the research and development, manufacturing, and service of wire and cable mechanical equipment and sheath materials, as well as the industrial 5G Internet of Things cloud service platform.It has always been focused on the manufacturing of intelligent cable equipment in China, realizing industrialinterconnection with unique technology, adhering to customer demand orientation, carrying out scientific and technological innovation work, adhering to the cultural concept of "people-oriented, honest and pragmatic, and shared development", effectively guiding factory production, and building digital and intelligent workshops. Jin Longying has cooperated with China Unicom on 5G+industrial Internet to build a model of deep integration of digital industry and equipment manufacturing industry, provide a model for the transformation and upgrading of traditional equipment manufacturing industry with the help of the Internet "+" and artificial intelligence "+", and help the equipment manufacturing industry develop in high quality. The company is located in Handan, China, with a superior geographical location. Its predecessor was Jinying Machinery Factory in Wen'an County,Langfang.With its strong technical strength and advanced production process, rich manufacturing experience, and a complete pre-sales and after-sales service system, it has firmly held a leading position in mechanical manufacturing; We currently have multiple international advanced production and testing equipment and a complete testing laboratory, and have obtained certification certificates for quality management, environmental management, and occupational health and safety management systems. Jinlongying is not only a manufacturer of high-speed intelligent cable equipment but also an industrial Internet of Things service provider with rich practical experience, which can perfectly match the production needs of customers and solve difficult problems encountered in the production process; Our products are exported to more than 30 countries and regions, including the United States, Spain,Russia, India,Egypt, Iran, South Korea,Bangladesh,Colombia, etc.Honors and qualificationsOur research laboratoriesOur other productsSpecializing in cable equipment manufacturing for 20 years, we lead the industry benchmark with innovative technology! Pictures show dozens of international certificates (CE, ISO, etc.) and patent certificates, witnessing the company's hardcore strength in the field of cable extruder production line, bale winder and so on. Through self-developed high-precision intelligent control system and modular design, the products are exported to 50+ countries, helping customers around the world to realize efficient and stable cable production. Quality creates trust, technology drives the future - choose us, is to choose professionalism and excellence!Technology drives the future! Our professional R&D team continues to plough into the field of wire and cable equipment, and is committed to the innovation and breakthrough of core technologies such as extruder production line and bale winder. Our engineers use high-precision simulation tests and intelligent control system optimization to ensure that each piece of equipment has an excellent performance of high efficiency and stability, energy saving and environmental protection. Empowering manufacturing with technology, we provide customers with customized solutions and help upgrade the global cable industry!We got the whole production line!Our products including :Auto/Self coiling machineSingle/double wrapping machineTwisting machine line Auto stranderWire palletizing control systemPay-off machineTake-up machineAuto coiling wrapping machineAuto packing lineOur ExhibitionOur PartnersCertificationsFAQPlease enter the title hereQ: What's the lead time for orders?A: Standard models ship in 15–30 days; customized units require 30–45 days. Q: Do you provide after-sales service overseas?A: Yes, we can send our engineer to our customers countries to complete the process. Q: Can I request a customized bucket size?A: Absolutely! We offer tailored attachments. Q: What documents do you provide for export?A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.). Q: How do I place an order?A: Contact us via email/phone for a quote, then confirm with a PO.
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