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China, Chinese Hisan High Hardness Bimetal Welding Alloy Wear Plate for Mining Dump Truck Body1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Conveyor PartsHopperMining Dump Truck PlateWear Liner Plate
Hisan (Tianjin) Co., Ltd.
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Product Description Company Profile HISAN (Tianjin) Co., Ltd.Specialists in Chromium Carbide Overlay Wear Protection SolutionsWe specialize in manufacturing high-performance chromium carbide overlay plates, wear-resistant ceramics, castings, overlay pipes, welding wires, and abrasion-resistant steel plates. Engineered to resist extreme wear, erosion, high temperatures, stress, and impact, our products are trusted across mining, cement, power, and material handling sectors worldwide.Backed by a skilled R&D team and industry experts, we continuously innovate to deliver durable, application-specific solutions that extend equipment life and reduce downtime. Product DescriptionHISAN High Hardness Bimetal Welding Alloy Wear Plate for Mining Dump Truck BodyProduct OverviewHISAN Chromium Carbide Overlay (CCO) Wear Plate represents the forefront of abrasion-resistant technology specifically engineered for the extreme conditions of mining operations. Manufactured by HISAN (Tianjin) Co., Ltd., this advanced bimetallic wear plate combines a tough, ductile steel base with an ultra-hard chromium carbide overlay surface, delivering exceptional protection against abrasive wear in mining applications.Our hardfacing plate technology utilizes advanced open arc and submerged arc welding processes to deposit high-chromium, wear-resistant materials onto mild steel base plates. The result is a wear resistant steel plate that maintains consistent wear resistance from the surface down to 75% depth of the overlay, with hardness ranging from HRC 58-65.Technical SpecificationsMaterial Composition & PropertiesParameterSpecificationTesting StandardBase MaterialASTM A36(Q235B), ASTM A529A(Q345B), NM400, HARDOX500, SS316 weldable materialsASTM A36/A572Base Thickness3mm to 20mmCustom requirements availableOverlay HardnessHRC 58-65 (Bulk hardness >700 HV)ASTM E18Overlay Thickness3mm to 50mmCustomized per applicationCarbide Volume Fraction30-50% (typically >37%)Metallographic analysisCarbon Content4.4-7.5%Chemical analysisChromium Content23-45%Chemical analysisStandard Product DimensionsProduct CodeTotal ThicknessOverlay ThicknessStandard DimensionsHardness6ON612mm6mm1400×3500mm>700 HV8ON816mm8mm1400×3500mm>700 HV10ON1020mm10mm1400×3500mm or 2100×3500mm>700 HV12ON1224mm12mm1400×3500mm or 2100×3500mm>700 HV20ON1232mm20mm1400×3500mm or 2100×3500mm>700 HVMining Industry ApplicationsLoading & Hauling EquipmentHaul Truck Bodies: Liner plates for Worldwide brand Hitachi dump trucksLoader Buckets: Protection for front-end loader buckets and shovel componentsDozer Blades: Cutting edges and blade liners for bulldozersExcavator Buckets: Liner systems for hydraulic excavators and backhoesMaterial Processing SystemsCrusher Liners: Protection for jaw crushers, cone crushers, and impact crushersScreening Equipment: Liners for vibrating screens, trommel screens, and scalpersChute Liners: Transfer point protection in conveyor systemsHopper & Bin Liners: Storage facility protection against abrasive materialsConveying & TransportationFeeder Liners: Apron feeder pans and vibrating feeder protectionConveyor Components: Skirt boards, impact bars, and pulley laggingPipeline Systems: Elbows, bends, and straight sections for slurry transportTransfer Stations: Protection at material transfer points throughout the mining operationSpecialized Mining EquipmentDragline Buckets: Liner systems for large-scale mining draglinesShovel Components: Dipper doors, lips, and bottom linersUnderground Mining: Equipment protection in confined mining environmentsMineral Processing: Mill liners, classifier components, and separation equipmentKey Technical FeaturesSuperior Wear ResistanceThe chromium carbide overlay plate features a hypereutectic microstructure with primary M7C3 carbides providing exceptional abrasion resistance. This weld overlay plate technology offers 5-8 times longer service life compared to conventional abrasion resistant steel plate solutions in mining applications.Impact Resistance for Demanding ConditionsUnlike brittle alternatives, our bimetallic plate combines a hard wear-resistant surface with a tough, ductile steel backing that effectively absorbs impact energy from large rocks and heavy materials. The fine crack pattern on the overlay surface contributes to excellent formability and impact resistance.High-Temperature PerformanceThe CCO plate maintains its structural integrity and wear resistance at elevated temperatures encountered in various mining processes. This stability ensures consistent performance in applications involving hot materials or processing environments.Excellent Fabrication PropertiesHISAN wear plates offer superior fabrication capabilities:Cutting: Plasma, water-jet, and laser cutting without damage to the overlayDrilling: Straight holes and countersunk holes for easy installationWelding: Stud welding (M12, M16, M20, M24) and various welding techniquesBending: Capability to form complex shapes and anglesAssembly: Complete fabrication according to project specificationsQuality Assurance & International ComplianceStandards ComplianceAustralian Mining Standards: Full compliance with BHP and Rio Tinto specificationsNorth American Standards: ASTM G65 testing compliance with documented performanceInternational Quality Systems: ISO-compliant manufacturing processesMaterial Traceability: Complete documentation from raw materials to finished productsQuality Control ProcessRaw Material Inspection: Verification of base plate and welding wire qualityProcess Control: Monitoring of welding parameters and overlay consistencyFinal Inspection: Hardness testing, dimensional verification, and visual examinationPerformance Testing: Wear resistance validation under simulated conditionsGlobal RecognitionWith exports to over 40 countries worldwide, HISAN wear plates have demonstrated reliability across diverse mining conditions and applications. Our products meet the rigorous demands of global mining operations while maintaining consistent quality and performance.Competitive AdvantagesTechnical SuperiorityCompared to alternative materials in the market, and conventional abrasion resistant steel plate solutions, HISAN CCO wear plates offer:Longer Service Life: 3-5 times extended lifespan in severe abrasion applicationsBetter Impact Resistance: Superior performance under impact conditions compared to ceramic alternativesCustomized Solutions: Tailored formulations for specific mining applications and wear conditionsComprehensive Technical Support: Application engineering and fabrication guidanceEconomic BenefitsReduced Downtime: Extended replacement intervals minimize production interruptionsLower Maintenance Costs: Decreased frequency of liner replacements and associated laborImproved Safety: Enhanced equipment reliability reduces operational risksOptimized Performance: Customized solutions for specific wear challenges Fabrication CapabilitiesHISAN provides comprehensive fabrication services to meet specific mining equipment requirements:Custom ManufacturingPre-cut Components: Precision cutting to customer specificationsFormed Sections: Bending and shaping for complex equipment geometriesComplete Assemblies: Fully fabricated wear protection systemsBolt-on Solutions: Pre-drilled and prepared for easy installationTechnical SupportOur engineering team offers:Wear Analysis: Assessment of specific wear patterns and recommendationsDesign Assistance: Support for optimal liner design and installationMaterial Selection: Guidance on the most suitable product grade for each applicationInstallation Guidance: Recommendations for proper installation techniques Why Choose HISAN CCO Wear Plates?Proven Performance in Mining ApplicationsHISAN wear plates have been successfully implemented in various mining operations worldwide, demonstrating exceptional performance in:Iron Ore Processing: Withstanding abrasive iron ore materials in crushing and conveying systemsCoal Mining: Protection against abrasive coal and associated mineralsCopper and Gold Mining: Resistance to abrasive ore materials in processing equipmentQuarry Operations: Protection in aggregate processing and handling systemsGlobal Logistics SupportWith experience exporting to over 40 countries, we provide reliable logistics support and timely delivery to mining operations worldwide. Our packaging ensures product protection during transit to remote mining locations. Contact InformationFor technical specifications, application assistance, or quotation requests, please contact our mining wear solutions specialists. We provide comprehensive support from material selection through installation guidance to ensure optimal performance in your mining operations.https://hisancco.en.made-in-china.com/contact-info.html Detailed Photos Packaging & Shipping
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