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China, Chinese UL 2580 Power Battery Pack Rollover Tester1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Test InstrumentBattery TesterBattery Pack Rollover TesterBattery Pack Tester
Shenzhen Bonad Instrument Co., Ltd.
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Product DescriptionBONAD UL 2580 Power Battery Pack Rollover Tester: Ensuring Next-Generation EV Battery SafetyThe SZBONAD UL 2580 Power Battery Pack Rollover Tester is a critical battery safety testing instrument designed to rigorously evaluate the integrity of automotive power battery packs and systems (including NiMH, Li-ion batteries, modules, and packs) under extreme conditions simulating vehicle rollover, flipping, or high-angle maneuvers. This specialized equipment directly addresses UL 2580 safety standard requirements, subjecting battery units to controlled 360-degree rotations to identify potential failure points like fire, explosion, leakage, or structural compromise before real-world deployment.Compliant StandardsPrimary Standard: UL 2580 - Batteries for Use In Electric VehiclesSimulates: Real-world scenarios critical for EV battery safety certification.Key Applications1. Safety Compliance Testing for EV Battery Packs & Systems (UL 2580)2. Quality Validation for Lithium-ion, NiMH, and other Automotive Battery Technologies3. R&D for Battery Pack Structural Integrity & Connection Reliability4. Failure Mode Analysis during Simulated Vehicle Rollover, Flip, Hill Descent/Ascent5. Essential for Lithium Battery Pack Manufacturers, Electric Vehicle (EV) OEMs, and Independent Testing Laboratories.Core Test Requirements SimulatedThis tester precisely executes the UL 2580 rollover test protocol:1. X-Axis Rotation: Rotates the battery pack/system 360° continuously at 6°/s. Then rotates in 90° increments, holding each position for 1 hour. Observe for 2 hours post-test.2. Y-Axis Rotation: Rotates the battery pack/system 360° continuously at 6°/s. Then rotates in 90° increments, holding each position for 1 hour. Observe for 2 hours post-test.3. Pass/Fail Criteria: Post-test, the battery must exhibit: No Fire, No Explosion, No Smoke No Electrolyte Leakage No Shell Rupture Maintained Reliable Electrical Connections Intact Structural Integrity Insulation Resistance ≥ 100 Ω/VBattery Pack Rollover Tester Features & Advantages:UL 2580 Compliance: Specifically engineered to meet and facilitate certification under the stringent UL 2580 safety standard for EV batteries.High-Precision Simulation: Utilizes advanced sensors and measurement technology to accurately monitor deformation, stress distribution, and performance during rollover simulation.Intelligent Computer Control: Touchscreen HMI + PLC + PC remote control enables precise setting and automation of rotation speed (6°/s), angle (90° increments), dwell time (1hr/position), and total test duration.Enhanced Safety Systems: Incorporates robust safety protection measures to safeguard operators and equipment during potentially hazardous test scenarios.Multi-Axis Testing: Capable of controlled 360° rotation around both X and Y axes as required by UL 2580.Real-Time Data Monitoring: Continuously captures and displays critical test data throughout the procedure.Wide Compatibility: Suitable for testing diverse battery types, chemistries (Li-ion, NiMH), and form factors (modules, full packs, systems).Customizable Solutions: Configurable to meet specific customer testing requirements beyond the standard protocol.Test PrincipleThe BONAD Rollover Tester utilizes a robust rotation mechanism controlled by an integrated PLC (Programmable Logic Controller). Operators set precise parameters (rotation axis, speed: 6°/s, angle increments: 90°, dwell time: 1hr, observation period) via an intuitive Touch Screen HMI or through PC Remote Operation. The system then executes the programmed sequence, rotating the securely mounted battery pack around the designated axis (X or Y) to simulate the demanding conditions outlined in UL 2580.Why Choose BONAD?Specialized Expertise: Focused on battery safety testing solutions.Compliance Assurance: Equipment designed for seamless UL 2580 testing and certification.Reliability & Precision: Engineered for accurate, repeatable results critical for safety validation.Safety-First Design: Prioritizes operator and equipment protection.Customization: Adaptable to unique testing needs.Global Standard Support: Essential tool for manufacturers targeting international markets.SpecificationRotation Angle360°(Adjustable)Rotation speed1°/S—–15°/S adjustableDirection of rotationX-axis, Y-axis, automatic conversionControl methodPLC+Touch screen controlFlap sizeW1000 x D1000 x H100mmTest SpaceW1000 x D1000 x H1000mmDimensionsAbout W1800*D1800*H1800mmMaximum test weight100KGHow it worksThe entire test is completed automatically according to the program, and the rotation of the X, Y, axis is automatically switched;Rotating tableThe rotating table can realize automatic switching of X-axis and Y-axis rotation;Monitoring systemOptional video surveillanceSafety protectionClose range operator safety protection systemStatus displayWorking status display system informationDrive modeServo motor driveKeep Time0-99 hours 99 minutes 99 seconds can be set arbitrarilyProduct FixingThe table top contains 10cmx10cm or 20cmx20cm matrix positioning holes.Used to fix the test sample and contains installation accessories (such as bolts and straps, etc.) that match the fixing holes.
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