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China, Chinese High-Performance 6000W Laser Cladding Machine for Surface Enhancement1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Laser EquipmentLaser Heat Treatment MachineAdvanced Laser Cladding Machine6000W Cladding Machine
Sunrise Mechatronic Technology Co., Ltd.
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Product Description Machine PictureMachine IntroductionWhat is laser cladding technology?Laser cladding is a new technology with high economic benefits. It forms a filler cladding layer with metallurgical bonding on the surface of the substrate by adding cladding material on the surface of the substrate and using a high-energy density laser beam to melt it together with the thin layer on the surface of the substrate. It can prepare high-performance alloy surfaces on metal substrates without affecting the properties of the substrate, reducing costs and saving precious and rare metal materials. AdvantagesI. Laser cladding has a complete metallurgical bond with the substrate, which means it does not peel or shatter like plasma or thermal spray coatings. II. The porosity is small or non-existent, and laser cladding can be applied with a 100% completely dense coating. III. There is little or no thermal deformation, and the heat input of laser cladding is less than 20%. IV. Extremely low dilution, with better metallurgical properties and higher corrosion and wear resistance. V. Thinner cladding layers can be applied due to lower dilution rates, which can significantly reduce the cost of composite materials. VI. The cladding process is stable, and the automatic control of the process provides excellent parameter control, resulting in excellent process stability and reliable, repeatable results. Machine ApplicationsLaser cladding technology is a comprehensive technology that involves laser technology, material processing technology, sensing technology, and computer technology, and is also an emerging advanced manufacturing technology. Basically, it uses high-energy density laser radiation to melt it on the surface of the substrate, and quickly solidifies to form a surface coating with the substrate surface as a metallurgical bond.Our laser machines have been applied in kinds of industries such as Ship Building, Coal Machinery, Oil & Gas, Metallurgy, Energy Power and so on. Of course, they have processed lots of workpieces such as shafts, bearings, capstans, motors, rotors, rollers, cutters, cylinder heads and so on.Main Applications*Molds*Aviation & Aerospace*Mining*Power Generation*Oil & Gas*Construction Machinery*Steel Production*Ship BuildingMachine FeaturesI. High metallurgical bonding strength. Laser cladding uses a high-energy laser beam with extremely high concentration energy to instantly micro-melt the surface of the workpiece, while completely melting the alloy powder preset on the surface of the workpiece or automatically transported synchronously with the laser beam. After the laser beam scans, the substrate rapidly solidifies through self-cooling to obtain a dense coating alloy layer metallurgically bonded to the substrate. II. Optional hardness and thickness. After laser cladding, the hardness of the cladding layer can be selected between HRC20-62, and the cladding thickness can be adjusted as needed. III. Wear resistance and corrosion resistance. Laser cladding can form corrosion resistance, wear resistance, and an excellent alloy layer on the surface of ordinary carbon steel workpieces, thereby extending the service life of the workpiece. IV. Reduce costs and energy consumption. Laser cladding can produce high-performance alloy functional layers on low-cost substrates by forming alloy coatings with different metallurgical combinations, alloy compositions, and properties on the substrate surface, thereby saving material costs. V. High quality cladding. Small deformation, good mechanical repeatability, dense interface structure, fine grains, no holes, cracks and other defects. VI. The cooling rate is fast (up to 106K/s), which belongs to the rapid solidification process, and it is easy to obtain fine-grained structure or new phases that cannot be obtained by equilibrium state, such as non-stable phase, amorphous state, etc. VII. The coating dilution rate is low (generally less than 5%), and it is firmly metallurgical bonded or interfacial diffusion bonded to the substrate. By adjusting the laser process parameters, the laser cladding machine can obtain a good coating with low dilution rate, and the coating composition and dilution degree are controllable. Machine Specifications ComponentsModel No.DescriptionLaser sourceMAX,MFSC-6000WLaser power: 60~ 6000W continuously adjustableChillerS & A,CWFL-6000WDual temperature control provides cooling water for lasers, processing heads, fibers, etcLaser cladding headZF-CH003ACollimation focal length: 100mm, focusing focal length: 400mmApplicable wavelength: 900-1100nmThe powder feeding nozzle contains a water-cooled baseFiber optic interface: LOEWeight: 4.2 KGLaser dedicated stabilized power supplyWENFENG,SBW-45kVAProvide stable AC power supply for the laser to prevent damage to the laser caused by strong fluctuations in the power grid.Powder feederDPSF-3Capacity of barrel: 5 liters*2Powder feeding particle size: 20~ 200μmPowder feeding speed: 0~ 2 (6) (10) rpm, stepless speed regulationPowder feeding repeat accuracy: ≤ ± 2%PLC general control systemCustomizedThe laser, robot, water-cooled box, powder feeder, compressed air, protective gas through PLC integrated unified controlRobot system (Fanuc)M20i25DUp to a radius of 1831mm, The wrist can carry 25kg, Repeat positioning accuracy ± 0.02mm, Weight 250kg Machine ConfigurationI. During the long-term operation of the shaft, such as in the mechanical transmission system, surface wear is prone to occur due to friction with components such as bearings and gears. Laser cladding can accurately clad wear-resistant materials on the worn parts, and the bonding strength between the cladding layer and the substrate is high, which can effectively restore the size of the shaft. Moreover, the wear resistance of the cladding layer can improve the service life of the shaft. For example, some transmission shafts in mining machinery often wear out due to friction of particles such as ore dust. Laser cladding repair can solve this problem well. II. We recommend a 6000W laser cladding machine with a robot and a rotary table for shafts processing. Of course, the laser solution will be adjusted according to the type, size, and weight of the jobs.
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