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Valve Parts Valve Stem Metal Product Custom Metal Product

Suzhou Provence Precision Manufacturing Co., Ltd.

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Product Description Product DescriptionSHEET METAL SERVICEHigh Precision Fabrication Services: Unlock the potential of precision with our outstanding aluminum sheet metal fabrication services. With a mastery in cutting, bending, punching, and welding, our advanced techniques are designed to serve a vast spectrum of applications. From standard to custom designs and sizes, we promise a seamless fit to your exacting specifications, guaranteeing unparalleled accuracy and rigorous quality assurance.Multi-Material Options: Discover an extraordinary range of material versatility with our expert fabrication services. Skillfully crafted, we specialize in 304 stainless steel, 5052 aluminum, brass, bronze, and copper. This diverse selection offers superior options tailored to tackle your project's unique demands, ensuring enduring durability coupled with refined aesthetics.Customization and ODM/OEM Services: Our comprehensive OEM and ODM services provide your business with the precision to customize metal components and sheet metal fabrications to your precise requirements. Partner with us to create tailor-made solutions that are meticulously crafted to align with your business goals, turning each project into a genuine reflection of your original concept.Advanced Surface Treatment Options: Enhance the distinction of your products with our premium surface treatment options. Our offerings include anodizing, sandblasting, powder coating, and polishing. These treatments not only elevate the visual allure of your sheet metal products but also substantially boost their longevity, ensuring they stand as exemplars of elegance and resilience.Product ParametersSHEET METALProduct NameCNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping PartsProduction ProgressesPurchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery.Tolerance0.8~2.0 mmMaterial SelectionSteel,Stainless Steel,Brass,Copper,Aluminum,Etc.Mainly Material Used As Below;1)Aluminum: 6061,6063,7075,60822)Stainless Steel: SUS303,SUS304,SUS316L,SUS4303)Steel: SPCC,SECC,SGCC And EctSurface TreatmentHeat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel.Payment TermsT/T, LCPacking DetailInner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing.Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or CustomizedServiceOEM/ODM Stamping ServiceTooling/Moulds Design And Make ServiceDrawing Format AccpetedSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosPERSONALIZED ENGINEERING EXCELLENCE FOR YOUR UNIQUE REQUIREMENTSOur bespoke manufacturing services are ingeniously crafted to fulfill the distinctive requirements of every client. We provide entirely customizable solutions in both size and color, ensuring your unique needs are met with unparalleled precision and exquisite care.EXTENSIVE MATERIAL DIVERSITY AND FLEXIBILITYExperts in handling a remarkable variety of materials, from robust stainless steel to versatile carbon steel and elegant brass, we customize products for limitless applications. This ensures impeccable adaptability and uncompromised performance excellence for all your projects.UNCOMPROMISING STANDARDS AND CERTIFICATIONSCrafted with meticulous attention to detail, our products meet the most stringent industry standards. Accredited with the prestigious ISO/TS16949 certification, we deliver superior quality and reliability that sets us a cut above the rest.WIDE ARRAY OF FINISHING CHOICES FOR SUPERIOR OUTCOMESDiscover our extensive range of finishing processes, from immaculate polishing and sophisticated brushing to durable powder coating. Each process is meticulously tailored to meet diverse aesthetic and functional specifications, ensuring your products not only meet but exceed expectations.FLAWLESS OEM COHESIONOur state-of-the-art manufacturing methodologies are precisely aligned with OEM standards, ensuring seamless integration into your existing production lines. This enhances operational efficiency and consistency, driving superior results in every aspect of your manufacturing process.Our Advantages1. Advanced Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we stand proudly at the forefront of technological innovation, equipped with an impressive array of cutting-edge CNC machinery sourced from top-tier global manufacturers. Each piece of machinery is meticulously outfitted with ultra-precision control systems, enabling us to achieve extraordinary machining accuracies down to the micrometer level. Our flagship, the five-axis simultaneous machining center, is a marvel of engineering that performs multi-sided machining of complex components with seamless fluidity in a single motion. This pioneering capability not only sets new standards for industry efficiency and quality but also cements our reputation as leaders in technological advancement.2. Professional Technical Team: The cornerstone of our remarkable achievements is our elite team of seasoned engineers and technicians, each bringing decades of invaluable experience in precision machining. Every team member undergoes rigorous training, amassing over ten years of hands-on expertise in CNC machining processes, which empowers them to handle both standard and complex precision parts manufacturing adeptly. Their profound knowledge and remarkable professional acumen ensure precision and smooth execution at every stage of production, guaranteeing flawless operations and impeccable results every time.3. Customization Service Capability: Understanding that every client's vision is unique, we specialize in providing bespoke customization services. We immerse ourselves in the product design process, working closely with clients from the very inception of their concepts. Leveraging cutting-edge CAD/CAM technology, we swiftly craft tailor-made machining solutions that align perfectly with client specifications and blueprints. Whether it's single-piece custom orders or small-batch production with varied specifications, our agile approach ensures we surpass diverse customer expectations with unmatched flexibility and precision.4. High Quality Control: Our unwavering commitment to excellence is embodied in our comprehensive and rigorous quality control system. At every stage, from raw material procurement to final product delivery, each phase undergoes meticulous scrutiny. Our advanced suite of inspection tools, including coordinate measuring machines, facilitates real-time monitoring and precise dimension and surface quality analysis. Our dedication to quality enhancement ensures a stellar product qualification rate, consistently exceeding 99%, delivering to our clients only the pinnacle of reliability and excellence.5. Efficient Production and Delivery: Our production strategy epitomizes meticulous optimization, driven by a highly intelligent production management system. This system expertly orchestrates precise scheduling and execution of production plans with unparalleled efficiency. While adhering to stringent quality standards, we have significantly reduced production cycles. Backed by a robust supply chain and logistics distribution network, we ensure timely and secure product deliveries, empowering our clients to maintain a competitive advantage in the marketplace.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.

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