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China, Chinese Heavy-Duty Large Friction Stir Welding Equipment, Customized Design1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderCustomized DesignCustomized DesignHeavy-Duty Design
Jiangsu Hupan Welding Technology Co., LTD
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Product Description Product Description1.Product OverviewIntroducing our static gantry stirring friction welding equipment—a marvel of modern engineering and precision welding technology. This robust machine blends structural stability with high efficiency, delivering impeccable precision and unparalleled welding performance. It incorporates advanced techniques, integrating solid-phase connection technology through friction stir welding. By harnessing the heat from the stirring head's rapid rotation and the workpiece's friction, it welds materials in a thermoplastic state, eliminating the need for filler materials or protective gases. Its eco-friendly process ensures a green and sustainable welding solution.2.Product Features1. High precision motion control: This advanced system excels in executing intricate trajectory welding tasks with exceptional accuracy, fulfilling the most stringent high-precision welding demands.2. High-speed stirring head: Elevate your welding efficiency and achieve superior weld quality with our state-of-the-art high-speed stirring head, designed for optimal performance.3. Multiple welding modes: Versatility at its best—choose between manual and automatic control modes, alongside dual-mode constant displacement and constant pressure control, for tailored welding operations.4. Humanized operation interface: Experience seamless operation with our intuitively designed user-friendly interface, ensuring ease of use and straightforward navigation.5. Reliable lubrication system: Engineered to enhance equipment longevity, our dependable lubrication system ensures enduring stability and operational consistency.6. Structural stability: Featuring a steadfast fixed beam and dual-column design, the machine's cast bed offers unparalleled stability, accommodating significant axial loads. Its expansive workbench is tailored to meet the demands of large-scale workpieces.3.Technical parameters (Technical specifications can be provided separately for detailed references if needed.)1. Welding materials: Exceptionally adaptable, this equipment handles a range of metal materials, including aluminum alloy (1-16mm), magnesium alloy (1-16mm), and copper alloy (1-8mm), with ease.2. Weld seam type: Versatile in application, capable of executing both straight line and two-dimensional curved plane welds with precision.3. Equipment dimensions: The formidable structure measures 5600mm x 3100mm x 2610mm, embodying our commitment to robust and reliable equipment design.4. Workbench size: With dimensions of 2500mm × 1600mm, our workbench is crafted to accommodate diverse workpiece sizes, catering to varied welding requirements.5. Welding space: A spacious 500mm area ensures ample room for diverse welding operations, facilitating ease and efficiency.6. Feed rate and stroke of each axis: Tailor your operations with adjustable feed rates—X-axis: 0-6000mm/min, stroke: 2500mm; Y-axis: 0-6000mm/min, stroke: 1500mm; Z-axis: 0-3000mm/min, stroke: 300mm—adaptable to specific welding process needs.7. Spindle speed: Offering a range of 0-3000rpm, our spindle meets diverse material and process speed requirements, enhancing operational versatility.8. B-axis inclination angle: With a ±5° continuous adjustment capability, conveniently modify the mixing head angle to suit varying welding conditions.9. C-axis travel: Boasting a ±360° range, this feature facilitates welding on any planar curved seam, adeptly handling complex workpiece shapes.4.Application Fields-New energy vehicles: Seamlessly weld critical components like battery trays, busbars, motor housings, and cooling plates, pivotal to the automotive industry's future.-Energy storage field: Expertly craft energy storage solutions by welding essential elements such as storage boxes and bottom plates, vital for advancing energy technology.-Rail transit: Enhance rail transit infrastructure by welding key components like high-speed rail and subway side walls, delivering superior solutions to the industry.Product ParametersEquipmentThe static gantry stirring friction welding equipmentDescriptionstatic gantry, 2D weldingNominal welding thickness (mm, 6xxx aluminum alloy)1~16Installation spaceWorktable length2500mmWorktable width1600mmWorking travelX-axis2500mmY-axis1500mmZ-axis300mmB-axis±5oC-axis±360oWorking speedX-axis0~6000mm/minY-axis0~6000mm/minZ-axis0~3000mm/minB-axisManualC-axis20rpmSpindle maximum no-load speed (rpm, max.)3500Spindle power (KW, max.)18Motion axisCPUCNC + touch screenControl modeConstant pressureX-axisAC servo + screwY-axisAC servo + screwZ-axisAC servo + screwB-axisManualC-axisAC servo gear pairAuxiliary functionsLightingLED lightLubricationCentralized automaticMonitoringHD cameraOverall dimensions (mm)Length (X-direction)5600Width (Y-direction)3100Height (Z-direction)2610Company ProfileFAQQ1.What is the Trade Term?A1:Ex-work factory , FOB Shanghai, FOB Tianjin, CIFQ2. How long is the guarantee (period)?A2: Two years quality warranty .Q3.what kind of service can you provide for FSW ? A3: We can provide turn-key service, including FSW equipment and jig design, manufacturing, debugging, delivery and also welding processing. The customer just give us a blueprint, and then we make it real. Q4.How long is delivery time for FSW equipment? A4: For standard machines, within 60-75days upon receive deposit, for customized machine, the time depends on complexity of the machine. Q5.What is the Payment term?A5:T/T or L/C at sight. 40% Deposit for start the production, the balance before the shipment when goods are ready.Q6.What is the packing details?A6: The goods are installed in the fumigation carte, which meets requirements of Custom. Q8.What kind of documents we will provide to you?A8: B/L, Commercial Invoice, Packing List, Certificate of Original. with these documents you or your borker can do the customsdeclaration at your side.Q9. During shipping, if there is a damage to products, how do you get replacement?A9: During shipping, our shipping agency will try to ensure the safety of the goods. If there is a damage to products, they wouldbe responsible for the damage .If it is not a very serious problems ,we will help you and compensate you the damaged parts.Q10. If there are any missing parts in our shipment, how long it takes for you to send?A10: If there is some small missing components, we will DHL to you ASAP within one week.
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