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China, Chinese Advanced Friction Welding Machine by Joinforces with Flash Removal Option1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderAdvanced Welding MachineFriction Welding Machine
Zhonghe Machinery Technology (Dalian) Co., Ltd.
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Product Description Basic Machine Information of ZHFW-80A Machine ModelZHFW-80AWorkpiece informationDrill Pipe (take Outer Dia. 60mm-127mm for example)Welding Point dia.Φ60mm -127mm Welding efficiency4min/piece (taking 127 specifications as an example, including outer flange remove)Welding AccuracyCoaxiality: ≤0.5mm (test the weld 20mm from the workpiece or standard test rod)Spindle speedWhen friction welding 900 r/minRotary clamping pressure800KNSpindle motorDC 90KW Configuring DC DrivesHydraulic station motorAC 22+7.5KW OptionalAutomatic loading and unloading system, Inner and out flange remove systemMachine WeightAbout 15 Tons without loading and unloading systemMain Function & PrincipleThe Friction Welding Machine, a marvel in metal joining technology, serves as an innovative solution for welding both homogeneous and diverse metal materials. This state-of-the-art machine employs the principle of friction welding, wherein mechanical rotary motion paired with axial pressure creates heat through friction. As the heat intensifies, the metals transition into a plastic state. Subsequently, the rotary motion halts, and the machine applies an elevated pressure (forge force) over a specified period, resulting in a robust connection at the contact surfaces. Renowned for its strength and resilience, friction welding stands as the epitome of durability in welding methods.Components of machineThe Friction Welding Machine is an engineering masterpiece, ingeniously assembled with a lathe bed, spindle box, rotary head, and fixed head clamping fixtures. It also features a sliding table, main cylinder, hydraulic system, lubrication system, and a main drive system, harmoniously working together to optimize performance.a) Mainframe: This robust mainframe is crafted with precision, incorporating a lathe bed, spindle box, Taiwan HIWIN or Nanjing Technology sliding table, rotary head, and fixed head clamping fixtures, as well as the main cylinder and lubrication system.b) Hydraulic system: Featuring a collection of world-class brands such as SIEMENS, BOXROTH, NOK, REXROTH, and YUKEN, the hydraulic system ensures unparalleled reliability and efficiency.c) Electric control system: Incorporating advanced PLC and touch screen technology from Germany's SIEMENS, the electric control system promises seamless operation and user-friendly interaction.d) Rotary head and fix head clamping fixtures: Equipped with specially designed clamping fixtures, including one set of rotary head and one set of fixed head, ensuring precise and secure positioning.e) Oil cooler: Providing optimal cooling with the premium BOXROTH or an optional variant, ensuring the machine operates at peak efficiency.f) Servo motor: Powered by the renowned American Parker, the servo motor delivers exceptional performance and precise control.g) Element parts: Utilizing top-tier NSK/F-A-G bearings and S-CHNEI-DER electrical elements, the machine's components guarantee premium quality and functionality.The electrical system is strategically designed with a power cabinet, control box, and sophisticated welding quality monitoring to ensure peak performance.Power cabinet: 1, Tailored to perfection, the power cabinet features a dual-door design with an internal high and low voltage distribution partition for optimal configuration.2, Equipped with a constant temperature and dehumidification air conditioner, this cabinet maintains a stable environment for all internal components.3, Incorporating premium imported brands, including CTB drive, Siemens industrial control, and Chint Electric, for superior electrical performance.4, The power cabinet and the host are intelligently arranged separately to enhance functionality and accessibility.5, Featuring aesthetically pleasing cable management with a secure and elegant bridge layout, ensuring both safety and style.The control box and welding quality monitoring are designed as autonomous systems, providing unparalleled precision and control.1, Equipped with a Siemens 15-inch integrated touch panel industrial computer, the quality monitoring system offers superior user interaction.2, The intuitive human-computer interaction interface combines a Siemens 10-inch touch screen with physical buttons for effortless operation.3, Each product's welding data is meticulously stored within the welding quality monitoring system, readily available for export.4, Featuring an MES communication interface, the system seamlessly integrates with manufacturing execution systems for efficient data transfer.5, The real-time detection of welding parameters ensures immediate alerts when deviations from preset data occur, maintaining top-quality standards.Welding Quality Monitoring System1, Seamlessly capture and record vital welding data with precision, and effortlessly store graphic curves in an easily accessible PDF format. This ensures a comprehensive record of your welding processes for future reference.2, Enhance operational efficiency with batch piece data management. Store critical welding parameters in a structured tabular format, allowing for easy access and analysis, ensuring the highest standards of quality and consistency.3, Maintain a meticulous record of historical error information, providing invaluable insights for troubleshooting and continuous improvement of your welding processes. This feature is essential for optimizing performance and minimizing downtime.4, Empower users with a choice between automatic laser or pneumatic coding systems, ensuring seamless traceability of workpieces. This option enhances operational flexibility and precision in tracking each component through the production lifecycle; Workpiece we can weldMachine ParametersMODELMax.upset force(KN)Max.welding area(mm2)Welding dia. Speed(rpm)ZHFW-2A2020-1405-135000ZHFW-5A5050-2608-183000ZHFW-10A120150-70014-301500ZHFW-20A200150-102014-361500ZHFW-30A300314-160020-451200ZHFW-40A400500-240025-551100ZHFW-63A630960-340035-641000ZHFW-80A8001300-500040-75950ZHFW-100A10001600-600045-86890ZHFW-125A12502000-780050-100600ZHFW-160A16004300-879289-160580ZHFW-200A20005100-12500102-189500ZHFW-250A25003850-1550070-140500ZHFW-320A32006400-2000090-160380ZHFW-400A40008000-25000100-180350ZHFW-500A50008000-31400100-200320ZHFW-700A70008000-44000100-240320Company ProfileWith an impressive legacy spanning 18 years, the Joinforces Team has proudly served leading imported friction welding companies. Our dedication to mastering core technologies, enhanced through state-of-the-art imported equipment, has set us apart. Since 2018, we have embarked on strategic collaborations with esteemed institutions such as China Harbin Institute of Technology, Dali Institute of Technology, and Wuhan University. These partnerships have significantly advanced the application of friction welding technology across numerous industrial domains. Our relentless pursuit of innovation has led to remarkable achievements, including the successful transition of reliance from imported welding machines to domestically produced Chinese welding machines.Our company proudly stands as the sole certified service factory in China for Japan's SAKAE Industry and expertly manages SAKAE's friction welding-related operations within China. Our extensive scope of responsibilities encompasses the complete spectrum of services - from comprehensive equipment sales and meticulous installation to commissioning. Our technical services ensure seamless operations, while our commitment to innovation drives new product development. Additionally, we provide an unwavering supply of essential parts, reinforcing our position as a pivotal player in the industry.Our CustomersRenowned across the globe, our esteemed clientele features industry leaders such as Hengli Hydraulics, Japan's Bridgestone, Korea's Hyundai, Deburgoz, Japan KYB, Japan Sumitomo, and American ITM, among other prestigious names. Our cutting-edge products have made a significant impact worldwide, reaching as far as Australia, Brazil, Italy, Russia, Belarus, Poland, Ukraine, Romania, Turkey, and India, as well as many other nations that rely on our innovative solutions.Packaging & ShippingFAQQ1: Does your company have sufficient export experience?A: Yes, we have more than 10 years export experienceQ2: Does your company have any export qualifications?A: Yes, we are CE,ISO CertificatedQ3: How is your after-sales service?A: We have one-year paid warranty, and our engineers can go abroad to help with machine maintenance, we have 24 hours online service for problem shooting.If you have any questions, please contact our customer service. During the purchase process, we can meet all your needs. For friction welding machine , please look for joinforces.
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