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China, Chinese 100t Bolt Adjustable Welding Rotator Ideal for Heavy Industrial Applications1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentWelding Auxiliary Equipment ApparatusAdjustable Pipe Welding RotatorHeavy Industrial Rotator
Wuxi Weldsuccess Automation Equipment Co., Ltd.
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Product Description Functions DescriptionsThe innovative Drive unit, equipped with a state-of-the-art motor and reducer, not only facilitates seamless pipe rotation but also ensures smooth travel along the rails, accommodating the most demanding pipe movement requirements.The reliable Idler unit complements the drive unit by offering steadfast support to the pipe, ensuring unified operation and precision.-- Ingeniously designed, the adjustable rollers can be configured to accommodate a variety of pipe or tank diameters, offering unparalleled versatility.Furnished with sophisticated variable speed controls, operators can fine-tune the rotation speed to achieve optimal welding conditions, ensuring precision and efficiency.Incorporating advanced safety features, our design includes overload protection and emergency stop mechanisms, prioritizing operator safety.Conventional Rotator Design Features:It is extensively utilized for the precision welding, installation, and polishing of cylindrical structures in sectors such as oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers, shipyards, steel structures, nuclear power, and a myriad of other industries.Our premier turning rolls streamline the process of rotating cylindrical containers during welding and fabrication, enhancing production quality and efficiency. Meticulously crafted for durability, these conventional turning rolls withstand the most challenging and unforgiving work environments. Equipped with a user-friendly five-function pendant control featuring a variable speed potentiometer, operators gain comprehensive management over the rotation of the vessel.By utilizing reserved bolt holes or screws, adjust the roller group's center distance to seamlessly adapt to varying workpiece diameters.Featuring a robust steel-rubber combination roller, it boasts impressive load-bearing and driving capacities. Complemented by an inverter with stepless speed regulation, it offers a wide speed range, high precision, and significant starting torque.Welsuccess provides an extensive array of welding rotators with diverse capacities, ranging from 1 tons to an impressive over 1000 tons, perfectly accommodating workpieces of all sizes.Product ParametersModelCR-5CR-10CR-20CR-30CR-40CR-50CR-60CR-80Turning Capacity5 tons10 tons20 tons30 tons40 tons50 tons60 tons80 tonsLoading Capacity-Drive2.5 tons5 tons10 tons15 tons20 tons25 tons30 tons40 tonsLoading Capacity-Idler2.5 tons5 tons10 tons15 tons20 tons25 tons30 tons40 tonsVessel size350-5000 mm350-5000mm350-5000mm570-6800mm570-6800mm570-6800mm570-6800mm570-6800mmAdjust WayBolt adjustmentMotor Power2*0.37 KW2*0.55 KW2*0.75KW2*1.1 KW2*1.1 KW2*1.5 KW2*2.2 KW2*3 KWRotation Speed100-1000mm/min Variable Frequency DriverRoller wheelsRubber / PU / Steel Wheels all availableRoller sizeΦ250*140mmΦ300*180mmΦ350*180mmΦ350*220mmΦ400*220mmΦ400*220mmΦ450*300mmΦ500*360mmVoltage220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3PhaseControl systemRemote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)Color RAL 3003 RED+9005 Black ModelCR-100CR-120CR-150CR-200CR-300CR-400CR-500CR-1000Turning Capacity100 tons120 tons150 tons200 tons300 tons400 tons500 tons1000 tonsLoading Capacity-Drive50 tons60 tons75 tons100 tons150 tons200 tons250 tons500 tonsLoading Capacity-Idler50 tons60 tons75 tons100 tons150 tons200 tons250 tons500 tonsVessel size570-6800mm570-6800mm570-6800mm570-6800mm570-6800mm570-6800mm1000-7000mm1500-8000mmAdjust WayBolt adjustmentMotor Power2*3 KW2*3 KW2*4 KW2*4 KW2*5.5 KW2*5.5 KW2*7.5 KW2*15 KWRotation Speed100-1000mm/min Variable Frequency DriverRoller wheelsRubber / PU / Steel Wheels all availableSteel WheelsRoller sizeΦ500*400mmΦ500*440mmΦ500*600mmΦ600*645mmΦ700*300mmΦ700*350mmΦ800*400mmΦ900*500mmVoltage220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3PhaseControl systemRemote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)Color RAL 3003 RED+9005 BlackOptionalTwo Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.Our CR CE rollers are constructed with all-fabricated-steel bases featuring wheel carriages that can be adjusted to accommodate varying vessel diameters while maintaining a constant center-line. The drive motor is an advanced inverter-controlled variable frequency AC type with fan cooling. Durable drive systems include dual reduction worm and wheel gearboxes for enhanced longevity and extended maintenance intervals. Drive and idler wheel shafts are housed in deep groove roller bearings to ensure synchronized rotation. With convenient lifting holes on both drive and idler frames, maneuverability is effortless. Control boxes feature IP55 rated enclosures and implement variable frequency AC control electrical systems with full CE certification. Additionally, our operations adhere to the ISO 9001:2015 Quality Management System standards, ensuring our products establish safe working loads within the weld automation industry. WorkShopA Professional Welding Rotators Manufacturer with Global ExpertiseBoasting over 20 years of expertise in crafting exceptional welding rotators, welding positioners, and welding manipulators.We proudly operate 6 cutting-edge production lines and serve a prestigious clientele across Europe, the U.S., the Middle East, and beyond. Our products proudly bear the CE Marking certification, a testament to quality and safety. ISO9001 Quality Management System, ensuring utmost adherence to international standards and delivering unparalleled performance..Extensive case experience and unwavering support for customization.The company embodies the philosophy of 'Customer demand first, product quality and business reputation first.' We are dedicated to nurturing long-term customer relationships.Company OverviewProduct CertificationWarranty and After-Sale Service1. We offer a 12-month guarantee period for the comprehensive quality of our machine.2. Within this period, if any issue arises due to the machine's own flaws, we will assume complete responsibility.3. Beyond the guarantee period, we provide free technical advisory support for the entire lifespan of the machine.4. Engineer service is available on user premises when necessary.Frequently Asked Questions (FAQ):Q: Are you a factory or a trading company?A: We are both a direct manufacturer and a trading company.2) Q: Where is your factory located? How can I visit there?A: Our factory is situated in Wuxi city,Jiangsu Province, China. You can fly directly to Shanghai airport. The journey from Shanghai to Wuxi by car takes approximately 2 hours.3) Q: How does your factory manage quality control?A: Quality is our top priority. Our factory is ISO approved and holds SGS reports and CE certificates.4) Q: Does your company offer CIF pricing?A: Yes, CIF pricing is available. We detail CIF prices clearly in our quotes, which vary based on the destination port and month.5) Q: Is it possible to have my logo on the product?A: We offer customized logo services with an additional fee for logo modeling, unless you provide.6) Q: Can your equipment be customized?A: Yes, our expert design team can tailor the equipment to meet customer specifications.On-Site OperationsMachining EquipmentPackagingLoading Containers for Delivery
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