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Luoyang Shennai Power Equipment Co.,Ltd.
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Product DescriptionDigital AI-Powered IoT SystemInstallation & After-Sales Support1.Real-time monitoring of power equipment status.2.Remote troubleshooting to minimize cross-border maintenance costs.3.Operator behavior analytics for enhanced operational oversight.4.Predictive maintenance with AI-driven anomaly detection and alerts.5.Remote power adjustment capabilities for off-site control and optimization.1.On-site deployment with dispatched engineers for installation, commissioning, and trial runs.2.One-year warranty .3.24/7 Remote Support Immediate troubleshooting without on-site visits.4.Strategic inventory of wear-and-tear parts to minimize production downtime losses.Product DescriptionInduction CoilInnovative Dual-Circuit Induction Coil1.Material: TU1 CopperSuperior to standard T2/T3 copper with higher purity, enhanced conductivity, and corrosion resistance. Lower resistivity reduces energy consumption and power loss.2.Wall Thickness: 2.5/3/4mmHeavier construction than industry standards for equivalent specs, ensuring greater durability and performance.1.Dual-Circuit Efficiency: Exclusive dual-winding design with upper/lower magnetic circuits delivers superior efficiency under constant power.2.Precise Magnetic Field: Proprietary bending technique directs magnetic field, minimizing leakage.3.High-Voltage Insulation: High-temp ceramic coating (3 layers) withstands 25,000V. Dual-band. structure meets APB specs at 6,000V.Yoke Reducer1.Energy Efficient: Optimized cooling reduces water usage and total system energy consumption, cutting costs.2.Superior Material: Features ultra-thin 0.27mm grain-oriented silicon steel (vs. standard 0.35mm) for lower core loss and higher permeability.3.Exclusive W-Lamination: Our proprietary W-stack design with oriented steel directs the magnetic field, achieving 80% flux coverage to minimize leakage and heating.1.Enhanced Safety with Higher Specifications:For 1-ton medium frequency furnaces, we use Model 513 reducers as standard—exceeding the common industry practice of Model 413—to prevent overload-related "nodding" and ensure safe, stable tilting.2.Precision Alignment for Reliable Operation:Our specialized milling and boring equipment guarantees high concentricity between the shaft and reducer, eliminating binding or shell damage while improving durability and smooth performance.0.25T0.5T0.75T1T1.5T2T3T5T10TCapacity0.25~0.28T0.5~0.6T0.75~0.85T1~1.2T1.5~1.7T2~2.4T3~3.5T5~5.5T10~10.5TWeight0.5T0.8T0.9T1T1.4T2T2.6T4T8TSize(mm)1420*1220*10702080*1750*16502330*2150*16502545*2250*19202575*2310*20202875*2800*21453000*3040*23503395*3465*28203600*3650*3100induction coil(Inner diameter*height)440*600550*800620*960720*1060760*1200820*1250950*14301100*16501400*2000power200KW400KW500KW630KW1000KW1500KW2000KW3000KW6500KWRated frequency1000Hz1000Hz750Hz700Hz500HZ500Hz500Hz300Hz300HzOutput dc voltage520V520V890V890V890V1350V1350V1350V2700VOutput dc current392A770A560A707A1123A1110A1480A2222A2410AMelting speed45min50min50min50min50min50min50min55min55minInput dc current320A630A480A576A916A907A1208A1810A1967AConsumption630620600580580550520510500Max output voltage750V1500V~1600V2500V2500V2500V3300V3300V3300v3500VPower factor0.90.920.920.920.920.950.950.950.95Voltage380V380V660V660V660V1000V1000V1000V1000V*2Cooling TowerPower Supply Customer siteCompany ProfileLuoyang Shennai Power Equipment Co., Ltd. SHENNAI Electric is a high-tech enterprise headquartered in Luoyang, established in 1994 and completed strategic upgrading in 2012. The company specializes in the R&D and production of frequency conversion induction heating power supplies (KGCL/KGDX/IGBT), induction heating equipment, medium-frequency induction furnaces, DC arc furnaces, and cooling systems. With over 300 employees, 3 subsidiaries, a factory area exceeding 50,000 square meters, and more than 400 major client projects, Shennai Electric has solidified its industry presence. The company has been honored with titles such as Henan Province's "Specialized, Refined, Unique, and New" Enterprise, China Foundry Industry Leader Enterprise, and Leading Foundry Equipment Manufacturer. It is also certified under the triple management system standards for quality, environment, and occupational health and safety. Supported by an R&D team of over 30 professionals, Shennai Electric has achieved more than 50 independent intellectual property rights, published 4 academic monographs, and maintains a 100% technology commercialization rate. Liaoning Shennai Electric Technology Co., Ltd.Luoyang Sanyong Intelligent Equipment Technology Co., Ltd.Luoyang Shennai Import & Export Trading Co., Ltd.CertificationsFAQQ1:Can we visit our factory?A1: Of course. We welcome customers to visit our factory and see our equipment in action. We are confident you will find a good match. Q2: What do I need to provide for a quote?A2:We can provide you with a quote based on your smelting metal, capacity, production requirements, budget, and more. Q3: Is your product quality good?A3: Our equipment uses the highest-grade materials and boasts 21 patented designs to ensure maximum product quality and safety. Please contact customer service for details. Q4: New to the industry and unsure what to do?A4: Don't worry, we have over 400 customer case studies to draw on. Simply share your requirements.Q5: How to deal with long-distance after-sales service?A5:The warranty period is one year. After the warranty period expires, 80% of problems can be repaired using our proprietary technology, significantly reducing after-sales costs. For complex issues, we dispatch engineers.
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