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China, Chinese Hydraulic Automatic Conveyor Belt Deflection Roller1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Conveyor PartsConveyor IdlerHydraulic Automatic Deflection RollerConveyor Belt Component
Xuzhou Sairuisheng Industrial Automation Technology Co., Ltd
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Product Description Product Details: Conveyor Belt Hydraulic Automatic Deflection Roller1. Product OverviewThe Conveyor Belt Hydraulic Automatic Deflection Roller is a cutting - edge solution engineered to ensure precise, automated alignment of conveyor belts in industrial material - handling systems. Leveraging hydraulic drive and intelligent sensing technology, it effectively corrects belt misalignment in real - time, minimizing material spillage, reducing belt wear, and enhancing the overall efficiency and reliability of conveyor operations.2. Core Components & SpecificationsComponent/ParameterDetailsHydraulic Drive System- Type: Double - acting hydraulic cylinder- Pressure Range: 1.5-3.0 MPa- Response Time: ≤ 0.5s (from detection to adjustment)Deflection Roller- Material: High - strength carbon steel (surface option: chrome - plated or rubber - covered)- Diameter: 89mm, 108mm, 133mm (customizable)- Length: Matches common conveyor belt widths (500-2400mm)Sensing & Control- Sensors: Photoelectric/ultrasonic (detection accuracy: ±1mm)- Controller: PLC - based intelligent control- Communication: Optional MODBUS for remote status monitoringStructural Design- Adjustable Deflection Angle: ±3°-±5°- Mounting: Modular bracket (compatible with I - beam, C - channel frames)Environmental Adaptation- Temperature Range: - 20oC-+80oC (special coatings for extreme temps optional)- Protection Rating: IP65 (dust - and water - resistant)3. Key Functional Advantages3.1 Automated Real - time CorrectionEquipped with high - precision sensors, the roller detects belt misalignment instantly. The hydraulic system then triggers rapid angle adjustment (≤0.5s response), actively guiding the belt back to the center path. This eliminates manual intervention for misalignment issues, even in high - speed (≤4m/s) or heavy - load (≤5000t/h) conveyor operations.3.2 Adaptive PerformanceThe roller dynamically adapts to varying operating conditions: Load Changes: Maintains stable correction under fluctuating material volumes (e.g., bulk ore, granular chemicals).Belt Speed: Effective for slow - speed (0.5m/s) to high - speed (4m/s) conveyor systems.Complex Layouts: Ideal for curved conveyors or systems with frequent start - stop cycles, ensuring consistent alignment.4. Application Scenarios4.1 Heavy - Duty IndustriesMining: Corrects misalignment in long - distance ore conveyor belts (e.g., coal, iron ore transport), reducing downtime from belt damage.Port Logistics: Ensures stable operation of container unloading conveyor systems, preventing container - loading delays caused by belt misalignment.4.2 Precision - Required SectorsFood & Pharmaceutical: Maintains hygienic, spill - free conveying (rubber - covered rollers prevent material contamination).Automotive Manufacturing: Aligns conveyor belts for component assembly lines, ensuring accurate part transfer.5. Installation & Maintenance5.1 InstallationModular Mounting: Brackets attach to standard conveyor frames (I - beam/C - channel) with bolts; no welding required.Sensor Setup: Mount sensors 1-2m from the roller (adjust per belt width) for optimal misalignment detection.5.2 MaintenanceRoutine Checks: Inspect hydraulic oil levels (annual replacement recommended) and sensor cleanliness (quarterly).Component Lifespan: Hydraulic cylinders (≥5 years), roller bearings (≥3 years with proper lubrication), sensors (≥4 years in standard environments).6. Customization OptionsCustomizationOptionsRoller Surface TreatmentRubber - covered (food - grade available), ceramic - coated (for extreme wear)Hydraulic System Pressure4.0MPa (for ultra - heavy - load applications)Communication InterfacePROFINET/EtherNet/IP for smart factory integration7. Compliance & StandardsSafety: Complies with ISO 12100 (machine safety) and features overload protection to prevent structural damage.Quality: Manufactured per ISO 9001 standards, with 12 - month warranty for defects in materials or workmanship.
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