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China, Chinese 5tph Customized Feed Production Plant Farm Animal Feed Mill Plant1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Agricultural MachineryFeed Processing MachineryLivestock Flaked Corn LineFlaking Production Line
Dalian Grosper Machinery Manufacturing Co., Ltd.
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Product DescriptionProduct Description240 tons/day steam corn flake production line-Grosper project uses advanced fine feed production equipment for scientific and rational layout,and can produce all kinds of quality standards to meet the premise of the product under the premise of reducing energy consumption and material consumption.-The entire production line can be controlled in the central control room. -The packing can be controlled in the field with a high degree of automation, mechanization and flexibility.-Craft flow chart of the steam corn flaking production line :Raw material -------cleaning -------moisturing--------steaming ------flaking-----drying and cooling----(packing)Basic info.TypeSpecificationNotesElectricity260 kW/hAverage actual energy consumption is approximately 65% of rated power.Steam4-5 tons/hour, 0.8 MPaA 6-ton boiler is recommended for a 10 TPH corn flaking production line.Water2 tons/hourWater is recycled for kernel soaking.AreaDimensions (L×W×H)FunctionMain Workshop12m × 12m × 23.5mCore production areaDrying Extension12m × 22mExtended drying equipment areaPosition/ConditionQuantityDescriptionCentral Control Room1 personMonitors production line operationsMachine Maintenance1 personConducts equipment repairs and upkeepManual Bagging Scale1 bagging, 1 hangingRequires 2 additional manual labor workersSemi-automatic Bagging Scale1 hangingRequires 1 forklift operator if equipped with a palletizerItemHourly Output of Corn Flakes (tons)Hourly Total Consumption1 Ton of Corn Flakes ProducedWater100.8 tons0.08 tons/hourSteam104-5 tons0.4-0.5 tons/hourElectricity10260 kW × 65%16.9 kWFlow Chart Process1. Cleaning Process1. Equipment Configuration: Three-stage operation (stone remover → vibrating screen → magnetic separator) to remove impurities, gravel, and metal debris. *Optional Layouts:*External Deep Cleaning: Pre-treatment at the silo entrance before raw materials enter the workshop, reducing dust pollution.*Internal Graded Cleaning: Multi-stage screening within the workshop (recommended).2. Soaking Process1. Basic Process: * Water Spraying via Screw Conveyor: After cleaning, corn is lifted to the top layer by a bucket elevator, evenly sprayedwith 40–50°C warm water via a screw conveyor, and then stored in a soaking bin for 8–18 hours to allow surface moisturepenetration (soaking time depends on corn moisture content).2. High-Efficiency Process (Optional): *German Ultrasonic Moistening Machine: Uses high-frequency vibration to accelerate water penetration through micro-cracks in the corn endosperm, reducing soaking time to 4–12 hours with an internal-external moisture gradient ≤2%.*Bühler Moistening System3. Cooking Process 1. Key Process Points: * Water-Material Separation: Soaked corn is transported to a conditioning tower for steam cooking.* Parameter Control: * Cooking time: 45–65 minutes (adjusted based on starch type)* Temperature gradient: 100–108°C (steam pressure 0.15–0.25 MPa)* Gelatinization range: 65%–85% (DSC test)* Moisture change: Initial corn moisture 14% → post-cooking 18±0.5% (critical value for starch gelatinization)4. Roller Flaking Process 1. Flaking Process: * Continuous Online Flaking: Cooked corn is directly fed into the flaking machine, with roller surface temperature maintained at 80–90°C. * Thickness Control: * Standard feed use: 1.2–1.8 mm (±0.05 mm tolerance)* Custom needs: Ultra-thin flakes (≤1.0 mm) for high-digestibility formulas; thick flakes (≥2.0 mm) to control rumen degradation rate.5. Drying & Cooling Process1.Key Operations: *Horizontal Dryer: *Hot air temperature: 80–100°C*Drying duration: 25–28 minutes (reducing moisture from 18–19% to below 14%)6. Finished Product Handling Process1.Packaging Strategy:*Bulk Storage & Transport: Conveyed to vertical silos (humidity monitoring ≤12%), compatible with large-scale feeding systems.*Custom Packaging: 15–25 kg woven bags or vacuum-packed ton bags.FAQ1.How can we guarantee quality?Always a pre-production sample before mass production;Always final Inspection before shipment.2.What can you buy from us?flaking mill, flaking roll, corn flaker, cracker, steam corn flaking machine.3.Why should you buy from us instead of other suppliers?We are factory direct production and direct sales, cheap and guaranteed, and have first-class after-sales service.4.What services can we provide?Accepted delivery terms: FOB, EXW;Accepted payment methods: T/T, MoneyGram, Credit Card, PayPal, Western Union;Languages used: English, Chinese, German, Arabic, Russian, Italian ...
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