IPDB › China Industry › Tools & Hardware
China, Chinese CASAPPA PLD10/2/CS-GD/3,15-GC/3,15-GC/VPEF160 Gear Flow Divider1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Hydraulic PartsOther Hydraulic Partsgear flow dividerPLD10/2/CS-GD/3 15-GC/3 15-GC/VPEF160
Beijing Zhongping Technology Co., Ltd.
Preview:
Product Description The CAS APPA PLD10/2/CS-GD/3,15-GC/3,15-GC/VPEF160 Gear Flow Divider is a precision-engineered hydraulic component designed to accurately split or combine fluid flow from a single source into multiple, independent circuits. This industrial gear flow divider, part of the Casappa Polaris PLD10 series, is constructed from high-resistance aluminum alloy, ensuring durability and reliable performance in demanding applications. It operates by utilizing interconnected gears within a common housing, which rotate at equal speeds to deliver proportional and constant flow rates from its outlet ports, irrespective of variations in actuator loads or system pressure.Key features of the CAS APPA PLD10/2/CS-GD/3,15-GC/3,15-GC/VPEF160 include its ability to provide precise flow division, synchronize hydraulic actuators like cylinders or motors, and its potential use as a flow equalizer or pressure intensifier. The "CS-GD/3,15-GC/3,15-GC" designation indicates a specific configuration with two sections, each having a displacement of 3.15 cm3/rev, and "VPEF160" suggests the inclusion of a pressure relief valve set at 160 bar. The "PLD10" signifies its size within the Casappa product line, suitable for moderate flow rates and pressures.This gear flow divider finds extensive application in various industrial and mobile equipment sectors where synchronized movements and precise hydraulic control are critical. Industries such as construction, agriculture, material handling, and specialized machinery benefit from its capability to ensure consistent operation of multiple actuators, preventing uneven performance and enhancing system efficiency.## Product Specifications| Feature | Specification || :------------------- | :----------------------------------------------------------------------------- || Model | CAS APPA PLD10/2/CS-GD/3,15-GC/3,15-GC/VPEF160 || Series | Polaris PLD10 || Type | Gear Flow Divider || Construction Material| High-resistance aluminum alloy || Number of Sections | 2 || Displacement/Section | 3.15 cm3/rev (0.192 in3/rev) || Max. Continuous Pressure | Up to 250 bar (3625 psi) || Max. Peak Pressure | Up to 280 bar (4060 psi) || Max. Flow Rate | Approximately 8.9 L/min (2.35 US GPM) per section (varies with speed and pressure) || Speed Range | 1250 - 4200 RPM || Efficiency | Up to 98% || Pressure Relief Valve| Integrated (VPEF160, set at 160 bar) || Port Type | GC (BSPP) || Direction of Rotation| Bi-directional |*Note: Specific flow rates and pressure capabilities can vary based on the exact system configuration and operating conditions.*## Key Features and Advantages* Precision Flow Division: Engineered for high accuracy in splitting or combining hydraulic flow, ensuring synchronized operation of multiple actuators.* Versatile Functionality: Can be used as a flow divider, flow equalizer, or pressure intensifier, offering multiple solutions within a single component.* Enhanced System Synchronization: Ideal for applications requiring precise synchronization of hydraulic cylinders or motors, preventing uneven speeds and improving overall performance.* High Efficiency: Achieves up to 98% efficiency, minimizing energy loss and heat generation compared to spool-type flow dividers.* Compact and Lightweight: Constructed from aluminum alloy, providing a robust yet lightweight solution for space-constrained applications.* Integrated Safety: Features an integrated pressure relief valve (VPEF160) to protect the hydraulic system from over-pressurization.* Robust Construction: Built with high-resistance materials for durability and longevity in demanding industrial environments.* Modular Design: Allows for combinations with other Casappa PLD series units for customized configurations.## Application ScenariosThe CAS APPA PLD10/2/CS-GD/3,15-GC/3,15-GC/VPEF160 Gear Flow Divider is instrumental in a wide array of industrial and mobile hydraulic systems where precise flow control and synchronization are paramount. Its applications include:* Synchronized Cylinder Operation: Ensuring multiple hydraulic cylinders move at the same speed, crucial for lifting platforms, tippers, excavators, and agricultural machinery like balers and harvesters.* Dual or Multi-Motor Drive Systems: Balancing hydraulic flow to wheel motors in mobile equipment for consistent traction and speed, common in construction vehicles and off-road machinery.* Hydraulic Steering Systems: Dividing flow between steering and auxiliary circuits in tractors and loaders for smooth, controlled operation.* Conveyor and Material Handling Systems: Maintaining consistent speeds for conveyor belts or robotic arms powered by hydraulic systems.* Press and Clamping Circuits: Acting as a pressure intensifier to achieve higher pressures required for specific pressing or clamping operations.* Balancing Hydraulic Circuits: Ensuring balanced pressure distribution across different parts of a hydraulic system for optimal performance.* Brake Synchronization: Providing balanced hydraulic flow to braking systems on mobile equipment for enhanced safety and load control.* Specialized Machinery: Used in applications such as concrete mixers, drilling machines, road construction equipment, and waste management vehicles.## Operation and MaintenanceOperating Instructions:1. Installation: Mount the flow divider securely to the hydraulic system, ensuring proper alignment with the pump and actuators. Verify that all connections are tight and leak-free. Ensure the direction of rotation matches the pump's output.2. System Priming: Before initial startup, ensure the hydraulic system is properly primed with clean hydraulic fluid, free from air bubbles.3. Flow Direction: The flow divider is designed for bi-directional operation, allowing it to divide and combine flow. Confirm the intended flow direction for your application.4. Pressure Relief Setting: The integrated pressure relief valve (VPEF160) is factory set at 160 bar. If system pressure exceeds this, the valve will open to direct excess flow to the tank, protecting the system. Adjustments should only be made by qualified personnel if necessary, following the manufacturer's guidelines.5. Fluid Compatibility: Use only approved hydraulic fluids (e.g., mineral oil-based fluids to ISO/DIN standards) as recommended by the manufacturer. Using incompatible fluids can damage the internal components.Maintenance:* Regular Inspection: Periodically inspect the flow divider for any signs of leaks, unusual noise, or vibration during operation.* Fluid and Filter Maintenance: Regularly check and maintain the hydraulic fluid level and the cleanliness of the system's filters. Contaminated fluid is a primary cause of component failure.* Seal Replacement: Over time, seals may degrade. Inspect and replace seals as part of routine maintenance or if leaks are detected.* Performance Monitoring: Monitor the system's performance to detect any deviations from normal operation, which could indicate an issue with the flow divider or other hydraulic components.## Precautions and Considerations* Fluid Cleanliness: Maintain a high level of hydraulic fluid cleanliness. Contamination can lead to premature wear of the precision gears and internal components. It is recommended to filter the fluid to a suitable ISO cleanliness code.* Cavitation Prevention: Ensure the system is designed to prevent cavitation, as this can damage the gears and reduce the efficiency of the flow divider.* Pressure Limits: Do not exceed the maximum specified continuous or peak pressure ratings for the flow divider. The integrated relief valve offers protection, but operating consistently near or above these limits can reduce the component's lifespan.* Temperature Range: Operate the flow divider within its specified temperature range to ensure optimal performance and longevity. Extreme temperatures can affect fluid viscosity and material properties.* Equal Displacements for Synchronization: For precise synchronization of actuators, it is essential that the gear sections have identical displacements. If unequal displacements are used, the flow will be divided proportionally to these displacements, not equally.* Combination of Groups: While Casappa PLD10 and PLD20 groups can be combined, consult the technical sales department for specific configurations and compatibility.* Consultation for Non-Standard Applications: For applications involving non-standard fluids or extreme operating conditions, always consult the manufacturer's technical support.## Frequently Asked Questions about CAS APPA Gear Flow Dividers1. What is the primary function of a CAS APPA Gear Flow Divider? The primary function of a CAS APPA Gear Flow Divider is to accurately split a single hydraulic pump's output flow into two or more separate, synchronized flow streams. This ensures that connected hydraulic actuators, such as cylinders or motors, operate at consistent speeds and perform in unison, even if they are subjected to varying loads or pressures within the system. This precise division of fluid power is critical for applications demanding synchronized movements.2. How does a CAS APPA Gear Flow Divider achieve precise flow division? This type of flow divider operates using precisely machined gears housed within a common casing. The gears are mechanically linked, ensuring they rotate at identical speeds. As hydraulic fluid enters the inlet, it fills the spaces between the gear teeth. As the gears rotate, the fluid is carried around the housing and discharged through the outlet ports. The displacement of the gears dictates the volume of fluid delivered per revolution, ensuring a constant and proportional flow rate to each outlet, independent of downstream pressure fluctuations.3. In what types of industrial applications are CAS APPA Gear Flow Dividers commonly used? CAS APPA Gear Flow Dividers are widely deployed in mobile hydraulics and industrial automation. They are essential for synchronizing double-acting cylinders on lift gates, scissor lifts, and dump trucks, as well as for ensuring even power distribution to multiple drive motors in equipment like pavers or agricultural machinery. They are also utilized in material handling, construction equipment, and specialized manufacturing processes where precise, coordinated hydraulic movements are required for optimal operation and safety.4. Can a CAS APPA Gear Flow Divider be used for applications other than dividing flow? Yes, CAS APPA Gear Flow Dividers offer versatile functionality. They can act as flow equalizers, ensuring that fluid returns to the reservoir at the same rate from multiple actuators. Furthermore, they can function as pressure intensifiers. By configuring the circuit such that one outlet is returned to tank while the other is directed to the load, the divider can amplify pressure, providing a higher pressure output for specific tasks like clamping or pressing operations where high force is needed from a lower system pressure.5. What are the main advantages of using a gear-type flow divider compared to other types? Gear-type flow dividers, like the CAS APPA PLD series, offer several advantages over spool-type or other flow control mechanisms. They provide a higher degree of accuracy and repeatability in flow division, operate with minimal pressure drop, and are highly efficient, often exceeding 98% efficiency. This efficiency translates to less energy loss, reduced heat generation, and consequently, a more efficient and reliable hydraulic system. They also possess a compact design and are generally more robust for demanding environments.6. What is the significance of the model number, such as PLD10/2/CS-GD/3,15-GC/3,15-GC/VPEF160? The model number provides critical information about the flow divider's specifications. "PLD10" indicates the series and size (Polaris, size 10). "2" denotes the number of sections. "CS-GD" and "GC" relate to port types and configurations. "3,15" specifies the displacement of each gear section in cm3/rev, signifying that both sections have identical displacements for equal flow division. "VPEF160" indicates the presence of an integrated pressure relief valve with a setting of 160 bar, enhancing system safety.7. How does the displacement of the gear sections affect flow division? The displacement of the gear sections is directly proportional to the flow rate each section can deliver at a given speed. For applications requiring equal flow to multiple actuators, all sections must have identical displacements. If unequal displacements are used, the flow will be divided proportionally according to the ratio of their displacements, allowing for controlled, unequal flow distribution to actuators of different sizes or requirements.8. What are the typical pressure ratings for CAS APPA Gear Flow Dividers? CAS APPA Gear Flow Dividers, particularly within the PLD series, typically handle significant pressures. For example, the PLD10 series generally operates with a maximum continuous pressure of up to 250 bar (3625 psi) and can withstand peak pressures up to 280 bar (4060 psi) or even higher for certain configurations. The specific pressure rating can vary based on the model, series, and construction material.9. What maintenance is required for a CAS APPA Gear Flow Divider? Routine maintenance for CAS APPA Gear Flow Dividers primarily involves ensuring the cleanliness of the hydraulic fluid and the integrity of the filtration system. Regular visual inspections for leaks, unusual noises, or vibrations during operation are also crucial. Over time, seals may require replacement. It is essential to follow the manufacturer's recommended fluid type and change intervals to ensure longevity and consistent performance.10. Can CAS APPA Gear Flow Dividers be used with fluids other than standard hydraulic oil? While designed for mineral oil-based hydraulic fluids conforming to ISO/DIN standards, CAS APPA Gear Flow Dividers can often be used with other fluid types, including fire-resistant fluids. However, for any non-standard fluid application, it is imperative to consult Casappa's technical sales department. Using incompatible fluids can severely damage the internal components, leading to premature failure and voiding warranties.Beijing Zhongping Technology Co., Ltd. is a leading provider of industrial automation solutions, intelligent robotics, and advanced system integration services. With decades of expertise, the company has established long-term strategic partnerships with global industry leaders such as Siemens, ABB, Schneider Electric, KUKA, Yaskawa, and FANUC, leveraging their cutting-edge technologies to deliver innovative, tailored solutions across diverse sectors.Specializing in technical support, product distribution, and end-to-end engineering services-including system design, installation, commissioning, and maintenance-Beijing Zhongping Technology ensures seamless operational efficiency for clients in industries spanning automotive manufacturing, battery production, aerospace, oil and gas, chemical processing, food and pharmaceuticals, logistics, metallurgy, and heavy machinery. By harnessing its robust global supply chain network and a highly skilled technical team, the company guarantees precision-driven resource allocation, rapid response capabilities, and cost-effective procurement strategies. These capabilities empower clients to streamline operations, reduce downtime, and enhance competitive advantage in dynamic markets. Committed to excellence, Beijing Zhongping Technology remains dedicated to advancing industrial innovation while fostering sustainable growth and value creation for enterprises worldwide.Q1: What is the core business scope of Beijing Zhongping Technology Co., Ltd.?The company's business scope primarily covers comprehensive industrial robot supply chain services, industrial automation technologies and technical services, digital smart factory solutions, and hydraulic intelligent control products and services.Q2: Which brands does the company collaborate with?The main cooperative brands of the company are SIEMENS,ABB,Schneider,DELTA,WEINVIEW,MCGS,ADVANTECH,OMRON,Simphoenix,RITTAL,MOXA,ESTUN, RKC, YASKAWA, HIKVISION, FANUC, MITSUBISHI ELECTRIC, KUKA, Fuji Electric, SICK, Walvoil, CASAPPA, EATON, Bosch Rexroth Group, Parker etc.Q3: What are our competitive advantages compared to other suppliers?With our robust supply chain capabilities and global presence, we deliver faster, more efficient services. We strive to offer the best possible prices to demonstrate our sincerity and value.Q4: How long does delivery take? What about shipping costs?Delivery timelines and shipping costs depend on the specific model(s) and quantity you require. Please share your current needs with us for precise details.Q5: Can't find the model you need?We showcase only a selection of models here. If you cannot find your desired model, contact us directly for further assistance.Q6: How to contact Beijing Zhongping Technology Co., Ltd.?Beijing Zhongping Technology Co., Ltd.
Purchasing Request
Note: Send your purchase request, and we will screen suppliers or manufacturers for you free of charge...