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China, Chinese Custom Plastic Injection Bottle Lid Closure Mold Flip Top Cap Mould1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Taizhou Ruijie Plastic Mould Co., Ltd.
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Product Description Cap Mould ManufacturerRJ Mould is specialized in plastic bottle cap manufacturing. We are good at different types of caps, includes Flip top caps mould, Mineral water cap mould, Screw cap mould, Jar lid mould, Pull-push cap mould, 5 gallon bottle cap mould, Oil bottle cap mould as well as other custom cap injection mold.At RJ Mould, the available cap mould cavity number is from one cavity up to sixty-four cavities. We will suggest the suitable cavity number according to customers' cap design and injection machine size.Process of Cap Mould Manufacturing1. Bottle Cap Design2. Cap Mould Design3. Cap Mould Manufacturing4. Cap Mould Trial5. Water Leakage Testing6. Mould deliveryWhy RJ Mould for Plastic Cap Injection Molding?We understand that the mould quality is the top concerns for all customers. Keeping that view in mind, our team focus on every steps from mould design, making and delivery.Our factory always adopst high strength steel material to make bottle cap mold. The hardness of steel is generally more than HRC45. We use high-speed CNC machining center to process molds and carry out standardized operations, to ensure the accuracy of the parts of each bottle cap mold and achieve the interchangeability of each part.During the mould manufacturing poried, we will report and update the mould status every wekk to customers. And we have a reputation for always meeting deadlines and dlivering mould on time.Product DescriptionDetailed Photos Plastic flip cap mouldPlastic Flip Cap Injection Mould Product Description: 20/410, 24/410, 28/410 flip cap1. Product Weight: 2.5g, 3g, 3.5g2. Mould Cavity number: can be customized from 8 cavities to 48 cavities3. Mould Main Material: S136 stainless steel with HRC45-484. Runner System: Hot Runner or Cold runner5. Delivery Time: 35 - 45 daysContact us to get more details!Other Plastic Bottle Cap MouldsOur PET Preform Moulds Injection Mold Making StepsThe basic steps involved in making an injection mold: 1. Design and Engineering:The first step in making an injection mold is to create a detailed design based on the specifications of the desired part or product. This design phase typically involves CAD (Computer-Aided Design) software, where engineers develop a 3D model of the mold incorporating all necessary features, dimensions, and specifications. 2. Material Selection:Once the design is finalized, the next step is to select the appropriate material for the mold. Common materials for injection molds include steel, aluminum, and pre-hardened steel. The choice of material depends on factors such as the expected production volume, desired mold lifespan, and budget considerations. 3. CNC Machining or Tooling:After material selection, the mold design is translated into physical form through CNC (Computer Numerical Control) machining or tooling processes. CNC machining involves using computer-controlled machinery to precisely cut and shape the mold components according to the design specifications. Skilled machinists operate the CNC machines to ensure accuracy and consistency throughout the manufacturing process. 4. Mold Assembly:Once all individual components of the mold are machined, they are carefully assembled to create the complete mold structure. This assembly process involves fitting together the core, cavity, ejector pins, cooling channels, and other necessary components according to the mold design. The assembly must be done with precision to ensure proper alignment and functionality of the mold. 5. Polishing and Surface Finishing:After assembly, the mold surfaces are polished and finished to achieve the desired surface texture and quality. This step involves using abrasive materials and polishing techniques to remove any imperfections or rough spots on the mold surfaces. Surface finishing is crucial for ensuring smooth injection of molten material and producing high-quality finished parts. 6. Testing and Quality Assurance:Once the mold is assembled and finished, it undergoes rigorous testing and quality assurance processes to ensure its functionality and performance. This may include conducting trial runs with test materials to verify mold integrity, dimensional accuracy, and part quality. Any issues or defects identified during testing are addressed and corrected before final approval. 7. Production:Once the mold passes all quality checks and testing, it is ready for production. The mold is installed into an injection molding machine, where molten material (such as plastic resin) is injected into the mold cavity under high pressure. After cooling and solidification, the mold opens, and the finished parts are ejected, ready for further processing or assembly. 8. Maintenance and Optimization:Regular maintenance and optimization of the injection mold are essential for ensuring its longevity and performance over time. This may involve cleaning, lubricating, and inspecting the mold components, as well as making any necessary adjustments or repairs to maintain optimal functionality.Overall, making an injection mold requires careful planning, precision machining, quality assembly, and thorough testing to create a reliable and high-performing tool for producing plastic parts efficiently and accurately. Collaboration between design engineers, machinists, and moldmakers is essential throughout the process to ensure successful outcomes.Our factory has already been related to plastic injection mold area for more than 15 years.If you have any plan to make a new injection mold, or you want to make your own plastic injection pieces with customized design, please don't hesitate to contact us.Our Mould Production ProcessCertificationsPackaging & ShippingCompany Profile FAQ1Q: Are you trading company or manufacturer ?A: We are factory and located in Taizhou City, Zhejiang Provice, China.2Q: What kind of service do you offer?A: We can make all kinds of plastic injection moulds. Customized mould project are also welcomed in RJ Mould.Besides, we have our own injection machine and can do mass production for customers too.3Q: What information is required for a quote? A. Please provide us with product 2D or 3D drawing.If you don't have drawings on hand, samples are also available for checking cost.4Q: Can I have my own design?A: Yes, we are very capable to do customized design and make for you. Please share with your ideas, we will discuss your needs, purpose and objective thoroughly and work together with you for the whole project.5Q: How long is your delivery time?A: The lead time of T0 sample depends on the mould structure, and generally it takes 20-70 days from receipt/approval of final drawings, deposit and mold design approval.Mass production delivery time depends on the order quantity.6Q: What's your payment condition?A: For Mould: T/T, 40% Deposit with P.O., balance before shipment. Or 100% irrevocable LC at sight.Part molding: 50% after PO confirmed, 50% after production finished.7Q: What Hot Runner Brand will you use?A: As per customers' demands, we can offer YUDO or Chinese local brand hot runner system.8Q: What's your injection mould life?A: 0.5 to 3 million shots guarantee, depends on your needs.9Q: What's the shipping cost? And how long it takes for shipment?A: Please let us know,1. Shipment method, do you prefer by sea or air?2. Destination port or door to door address with ZIP code.We will check and find the best price for you. Taizhou Ruijie Plastic Mould Co.,Ltd. Your reliable mold partner!
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