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China, Chinese Joinforces Piston Rod Friction Welding Machine with High Upsetting Force1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderHigh Upsetting Force MachineFriction Welding Machine
Zhonghe Machinery Technology (Dalian) Co., Ltd.
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Product Description Basic Machine Information of ZHFW-63A Machine ModelZHFW-63AWorkpiece informationPiston Rod (take Outer Dia. 30mm-60mm, Rod Length 400-1200mm for example)Welding Point dia.Φ30mm -60mm Welding efficiency3min/piece (taking 65 specifications as an example, including outer flange remove)Welding AccuracyCoaxiality: ≤0.4mm (test the weld 20mm from the workpiece or standard test rod)Spindle speedWhen friction welding 1400 r/minRotary clamping pressure630KNSpindle motorDC 75KW Configuring DC DrivesHydraulic station motor380V, 50HZ, AC 18.5+5KW OptionalAutomatic loading and unloading system, Inner and out flange remove systemMachine WeightAbout 15 TonsMain Function & PrincipleThe Friction Welding Machine is an exquisite solution for welding both homogeneous and different metals by employing the cutting-edge technique of friction welding with heat. During operation, two workpieces are meticulously rubbed together through a harmonious blend of mechanical rotary motion and axial pressure, generating essential heat. As the pieces ascend to a plastic state, the rotary motion gracefully ceases, and the machine applies a robust forge force over a set duration. This innovative process ensures a seamless connection at the contact surface, manifesting in friction welding being heralded as the most resilient and sustainable welding method available.Components of MachineThe Friction Welding Machine is a sophisticated assembly composed of a lathe bed, spindle box, rotary head and fix head clamping fixtures, a versatile sliding table, main cylinder, hydraulic system, lubrication system, and the main drive system, all meticulously integrated for optimal performance.a) Mainframe: Elegantly constructed with a lathe bed, spindle box, sliding table (featuring premium components from Taiwan HIWIN or Nanjing Technology), rotary head and fix head clamping fixtures, main cylinder, and a state-of-the-art lubrication system.b) Hydraulic System: Leveraging top-tier brands including SIEMENS, BOXROTH, NOK, REXROTH, and YUKEN, ensuring unmatched hydraulic performance.c) Electric Control System: Featuring advanced PLC and touch screen technology from Germany's renowned SIEMENS, ensuring seamless operation and control.d) Rotary Head and Fix Head Clamping Fixtures: Equipped with a specialized set of rotary head clamping fixture and a fix head clamping fixture, designed for precision and durability.e) Oil Cooler: Sourced from BOXROTH, with optional configurations available to suit various needs.f) Servo Motor: Powered by the reliable innovation of American Parker, providing exceptional motor performance.g) Element Parts: Incorporates premium NSK/F-A-G bearings and S-CHNEI-DER electrical elements, exemplifying excellence in component quality.The electrical system is a sophisticated ensemble comprising a power cabinet, control box, and a state-of-the-art welding quality monitoring system.Power Cabinet: 1, Custom-designed with a dual-door configuration, featuring a meticulously organized internal high and low voltage distribution partition.2, Equipped with an integrated constant temperature and dehumidification air conditioner, maintaining a stable environment for internal components.3, Comprised of premium imported brands, CTB drive, Siemens industrial control, and Chint Electric, ensuring unparalleled performance.4, Strategically arranged with the host system for optimal functionality.5, Aesthetically pleasing and safe cable management using a bridge design, enhancing both beauty and safety.The control box and welding quality monitoring systems are designed with independent functionalities for enhanced efficiency.1, Featuring a Siemens 15-inch integrated touch panel industrial computer for superior quality monitoring.2, Intuitive human-computer interaction interface with a Siemens 10-inch touch screen complemented by physical buttons for a seamless user experience.3, Each product's welding data is uniquely stored within the quality monitoring system, with easy export capabilities for detailed analysis.4, Equipped with a MES communication interface for seamless data integration and management.5, Real-time detection of welding parameters, with an intelligent alarm system alerting users when deviations occur from preset data, ensuring precision and quality.Welding Quality Monitoring System1, Meticulously records product welding data and automatically archives graphic curves in PDF format, ensuring comprehensive documentation and review.2, The batch piece data is meticulously cataloged, storing crucial welding parameters in an organized and accessible tabular form, ensuring optimal traceability and ease of reference.3, Seamlessly record historical error information, paving the way for a robust error-tracking system that enhances diagnostic capabilities and promotes continuous process improvement.4, Users are empowered with the choice between automatic laser or pneumatic coding, facilitating comprehensive traceability of workpieces with precision and efficiency; Workpiece we can weldMachine ParametersMODELMax.upset force(KN)Max.welding area(mm2)Welding dia. Speed(rpm)ZHFW-2A2020-1405-135000ZHFW-5A5050-2608-183000ZHFW-10A120150-70014-301500ZHFW-20A200150-102014-361500ZHFW-30A300314-160020-451200ZHFW-40A400500-240025-551100ZHFW-63A630960-340035-641000ZHFW-80A8001300-500040-75950ZHFW-100A10001600-600045-86890ZHFW-125A12502000-780050-100600ZHFW-160A16004300-879289-160580ZHFW-200A20005100-12500102-189500ZHFW-250A25003850-1550070-140500ZHFW-320A32006400-2000090-160380ZHFW-400A40008000-25000100-180350ZHFW-500A50008000-31400100-200320ZHFW-700A70008000-44000100-240320Company ProfileJoinforces Team boasts an impressive legacy of 18 years in providing exceptional service to renowned imported friction welding companies. Our commitment to excellence has allowed us to refine our mastery of core technologies through the integration of imported equipment. Since 2018, Joinforces has been proud to collaborate with esteemed institutions such as China Harbin Institute of Technology, Dalian Institute of Technology, and Wuhan University. Together, we've championed the advancement of friction welding technology across diverse industrial sectors, achieving groundbreaking technological innovation by substituting imported welding machines with superior Chinese alternatives.Our company stands as the sole certified service factory of Japan's prestigious SAKAE Industry in China, entrusted with overseeing SAKAE's friction welding-related operations, including comprehensive equipment sales, meticulous installation and commissioning, expert technical services, pioneering new product development, and reliable parts supply. We are dedicated to maintaining the highest standards of quality and service for SAKAE's esteemed clientele in China.Our CustomersWe proudly serve an esteemed roster of international customers, including industry giants such as Hengli Hydraulics, Japan Bridgestone, Korea Hyundai, Deburgoz, Japan KYB, Japan Sumitomo, and American ITM. Our innovative products have crossed borders, making their way to discerning markets in Australia, Brazil, Italy, Russia, Belarus, Poland, Ukraine, Romania, Turkey, India, and beyond.Packaging & ShippingFAQQ1: Does your company have sufficient export experience?A: Yes, we have more than 10 years export experienceQ2: Does your company have any export qualifications?A: Yes, we are CE,ISO CertificatedQ3: How is your after-sales service?A: We have one-year paid warranty, and our engineers can go abroad to help with machine maintenance, we have 24 hours online service for problem shooting.If you have any questions, please contact our customer service. During the purchase process, we can meet all your needs. For friction welding machine , please look for joinforces.
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