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China, Chinese 250kg Furnace for Brass Melting Brass Bronze Scrap Metal Smelter1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Boiler FurnaceFurnaceCopper Melting FurnaceInduction Furnace
Luoyang Shennai Power Equipment Co.,Ltd.
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Product DescriptionDigital AI-Powered IoT SystemInstallation & After-Sales Support1.Real-time monitoring of power equipment status.2.Remote troubleshooting to minimize cross-border maintenance costs.3.Operator behavior analytics for enhanced operational oversight.4.Predictive maintenance with AI-driven anomaly detection and alerts.5.Remote power adjustment capabilities for off-site control and optimization.1.On-site deployment with dispatched engineers for installation, commissioning, and trial runs.2.One-year warranty .3.24/7 Remote Support Immediate troubleshooting without on-site visits.4.Strategic inventory of wear-and-tear parts to minimize production downtime losses.Product DescriptionInduction CoilInnovative Dual-Circuit Induction CoilYoke Core Advantages:1.Material: TU1 CopperSuperior to standard T2/T3 copper with higher purity, enhanced conductivity, and corrosion resistance. Lower resistivity reduces energy consumption and power loss.2.Wall Thickness: 2.5/3/4mmHeavier construction than industry standards for equivalent specs, ensuring greater durability and performance.1.Dual-Circuit Efficiency: Exclusive dual-winding design with upper/lower magnetic circuits delivers superior efficiency under constant power.2.Precise Magnetic Field: Proprietary bending technique directs magnetic field, minimizing leakage.3.High-Voltage Insulation: High-temp ceramic coating (3 layers) withstands 25,000V. Dual-band. structure meets APB specs at 6,000V.1.Energy Efficient: Optimized cooling reduces water usage and total system energy consumption, cutting costs.2.Superior Material: Features ultra-thin 0.27mm grain-oriented silicon steel (vs. standard 0.35mm) for lower core loss and higher permeability.3.Exclusive W-Lamination: Our proprietary W-stack design with oriented steel directs the magnetic field, achieving 80% flux coverage to minimize leakage and heating.Protective CoverCyclone Dust CollectorHydraulic Station1.Electromagnetic Shielding:Aluminum plates are used to shield strong magnetic fields, preventing furnace heating and ensuring stable operation.2.Dust-Resistant Lifting Design:The lifting mechanism effectively blocks metal dust accumulation, preventing hydraulic cylinder scoring and extending service life.3.Hydraulic Safety Lock:Equipped with a lock valve, it instantly secures the position in case of sudden weight loss or hydraulic tube failure, preventing molten iron spillage and furnace fall, thereby ensuring personnel safety.1.Robust Structure: Single arm for furnaces ≤3T; Dual arms for furnaces >3T for enhanced load-bearing stability.2.Durable Core: Four heat-resistant steel bearings (Joint-Venture Brand) for high-temperature wear resistance and long-term reliability.3.Heavy-Duty Construction: Fabricated with thick steel plates for superior strength and deformation resistance.4.Refractory Lining: Specialized refractory material to significantly extend service life.1.Precise Cooling: Fan cooling for stable high-temperature operation.2.Dual Filtration: Redundant filters for main circuit & valves; switchable online.3.Full Redundancy: 1+1 backup for pumps, motors & valves. Ensures safe molten steel tapping.4.Reliable Brands: Motors (Nanfang, Kaixuan), Valves (Youyan, Huade, Yu's).0.25T0.5T0.75T1T1.5T2T3T5T10TCapacity0.25~0.28T0.5~0.6T0.75~0.85T1~1.2T1.5~1.7T2~2.4T3~3.5T5~5.5T10~10.5TWeight2T3T3.5T4T5T7T9T16T22TSize(mm)1420*1220*10702080*1750*16502330*2150*16502545*2250*19202575*2310*20202875*2800*21453000*3040*23503395*3465*28203600*3650*3100induction coil(Inner diameter*height)440*600550*800620*960720*1060760*1200820*1250950*14301100*16501400*2000power200KW400KW500KW630KW1000KW1500KW2000KW3000KW6500KWRated frequency1000Hz1000Hz750Hz700Hz500HZ500Hz500Hz300Hz300HzOutput dc voltage520V520V890V890V890V1350V1350V1350V2700VOutput dc current392A770A560A707A1123A1110A1480A2222A2410AMelting speed45min50min50min50min50min50min50min55min55minInput dc current320A630A480A576A916A907A1208A1810A1967AConsumption630620600580580550520510500Max output voltage750V1500V~1600V2500V2500V2500V3300V3300V3300v3500VPower factor0.90.920.920.920.920.950.950.950.95Voltage380V380V660V660V660V1000V1000V1000V1000V*2Cooling TowerPower Supply Customer siteCompany ProfileLuoyang Shennai Power Equipment Co., Ltd. SHENNAI Electric is a high-tech enterprise headquartered in Luoyang, established in 1994 and completed strategic upgrading in 2012. The company specializes in the R&D and production of frequency conversion induction heating power supplies (KGCL/KGDX/IGBT), induction heating equipment, medium-frequency induction furnaces, DC arc furnaces, and cooling systems. With over 300 employees, 3 subsidiaries, a factory area exceeding 50,000 square meters, and more than 400 major client projects, Shennai Electric has solidified its industry presence. The company has been honored with titles such as Henan Province's "Specialized, Refined, Unique, and New" Enterprise, China Foundry Industry Leader Enterprise, and Leading Foundry Equipment Manufacturer. It is also certified under the triple management system standards for quality, environment, and occupational health and safety. Supported by an R&D team of over 30 professionals, Shennai Electric has achieved more than 50 independent intellectual property rights, published 4 academic monographs, and maintains a 100% technology commercialization rate. Liaoning Shennai Electric Technology Co., Ltd.Luoyang Sanyong Intelligent Equipment Technology Co., Ltd.Luoyang Shennai Import & Export Trading Co., Ltd.CertificationsFAQQ1:Can we visit our factory?A1: Of course. We welcome customers to visit our factory and see our equipment in action. We are confident you will find a good match. Q2: What do I need to provide for a quote?A2:We can provide you with a quote based on your smelting metal, capacity, production requirements, budget, and more. Q3: Is your product quality good?A3: Our equipment uses the highest-grade materials and boasts 21 patented designs to ensure maximum product quality and safety. Please contact customer service for details. Q4: New to the industry and unsure what to do?A4: Don't worry, we have over 400 customer case studies to draw on. Simply share your requirements.Q5: How to deal with long-distance after-sales service?A5:The warranty period is one year. After the warranty period expires, 80% of problems can be repaired using our proprietary technology, significantly reducing after-sales costs. For complex issues, we dispatch engineers.
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