IPDB › China Industry › Industrial Equipment & Components
China, Chinese Optional Flash Removal System for Joinforces Piston Rod Welding Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderOptional Flash SystemJoinforces Flash System
Zhonghe Machinery Technology (Dalian) Co., Ltd.
Preview:
Product Description Introducing the Precise Technical Details of the ZHFW-63A, a High-Performance Machine from Zhonghe Machinery Technology (Dalian) Co., Ltd., Designed to Elevate Your Production Capabilities. Machine ModelZHFW-63AWorkpiece informationPiston Rod (take Outer Dia. 30mm-60mm, Rod Length 400-1200mm for example)Welding Point dia.Φ30mm -60mm Welding efficiency3min/piece (taking 65 specifications as an example, including outer flange remove)Welding AccuracyCoaxiality: ≤0.4mm (test the weld 20mm from the workpiece or standard test rod)Spindle speedWhen friction welding 1400 r/minRotary clamping pressure630KNSpindle motorDC 75KW Configuring DC DrivesHydraulic station motor380V, 50HZ, AC 18.5+5KW OptionalAutomatic loading and unloading system, Inner and out flange remove systemMachine WeightAbout 15 TonsCore Functionality & Operational PrincipleThe Friction Welding Machine is an innovative solution for joining both homogeneous and dissimilar metals using the robust principles of friction welding with heat. This cutting-edge process involves the two workpieces engaging in a mechanical rotary motion and axial friction pressure, generating heat until they reach a malleable, plastic state. At this pivotal point, the rotary motion ceases, and an intensified forge force is applied, ensuring a seamless and durable bond at the contact surfaces. Discover why friction welding is renowned as the most resilient welding technique available.Essential Machine ComponentsThe friction welding machine is a sophisticated assembly comprising a lathe bed, spindle box, rotary and fix head clamping fixtures, sliding table, main cylinder, as well as advanced hydraulic, lubrication, and main drive systems. This comprehensive setup ensures optimal performance and reliability.a) Mainframe: Crafted with precision, the mainframe includes a lathe bed, spindle box, sliding table (with options from Taiwan HIWIN or Nanjing Technology), rotary head and fix head clamping fixtures, main cylinder, and a state-of-the-art lubrication system, ensuring seamless operation and longevity.b) Hydraulic system: Built with precision components from industry leaders such as SIEMENS, BOXROTH, NOK, REXROTH, and YUKEN, the hydraulic system exemplifies reliability and efficient power management.c) Electric control system: Featuring a sophisticated PLC by Germany's SIEMENS and an intuitive touch screen interface also from SIEMENS, the electric control system promises user-friendly operation and precise control.d) Rotary head and fix head clamping fixtures: Equipped with specially designed clamping fixtures, including one set of exclusive rotary head clamping fixture and one set of unique fix head clamping fixture, ensuring stability and precision during welding operations.e) Oil cooler: Options available from BOXROTH or customizable to meet specific operational needs, ensuring optimal temperature regulation.f) Servo motor: Powered by the renowned American Parker, the servo motor delivers exceptional performance and reliability.g) Element parts: Incorporating top-tier components like NSK/F-A-G bearings and S-CHNEI-DER electrical elements, these parts ensure superior functionality and durability.The electrical system is ingeniously comprised of a power cabinet, control box, and sophisticated welding quality monitoring system, forming a comprehensive control environment.Power cabinet: 1. The power cabinet is an expertly crafted, custom combination featuring dual doors and a thoughtfully designed internal high and low voltage distribution partition configuration.2. Equipped with a constant temperature and dehumidification air conditioner, the power cabinet maintains a stable environment for all internal components, safeguarding performance.3. Utilizing top-tier imported brands, including CTB drive, Siemens industrial control, and Chint Electric, the main electrical components ensure reliability and efficiency.4. Ingeniously separated from the host, the power cabinet ensures streamlined organization and accessibility.5. Featuring a bridge-style cable layout, the entire machine's wiring is safely and aesthetically organized.The control box and welding quality monitoring are distinct systems, each designed for optimal functionality.1. Boasting a Siemens 15-inch integrated touch panel industrial computer, the quality monitoring system ensures comprehensive oversight and precision.2. The human-computer interaction interface seamlessly combines a Siemens 10-inch touch screen with physical buttons, providing a user-friendly experience.3. Each product's welding data is meticulously stored within the welding quality monitoring system, allowing easy export and analysis.4. The system is equipped with an MES communication interface, facilitating integration and data exchange.5. With real-time detection of welding parameters, the welding quality monitoring system promptly alerts and corrects any deviations, ensuring superior quality standards.Welding Quality Monitoring System1. Effortlessly capture and document the vital welding data of your products, and seamlessly store the intricate graphic curves in convenient PDF form for effortless access and review.2. Efficiently manage your batch piece data with precision, as it systematically stores all the essential welding parameters in a structured tabular form, ensuring organized and easy-to-track information.3. Maintain a comprehensive and detailed record of historical error information, empowering you to analyze and optimize your welding processes with accuracy and confidence.4. Provide users with the flexibility to select between automatic laser or pneumatic coding, ensuring flawless traceability of workpieces throughout the production journey. Workpiece we can weldMachine ParametersMODELMax.upset force(KN)Max.welding area(mm2)Welding dia. Speed(rpm)ZHFW-2A2020-1405-135000ZHFW-5A5050-2608-183000ZHFW-10A120150-70014-301500ZHFW-20A200150-102014-361500ZHFW-30A300314-160020-451200ZHFW-40A400500-240025-551100ZHFW-63A630960-340035-641000ZHFW-80A8001300-500040-75950ZHFW-100A10001600-600045-86890ZHFW-125A12502000-780050-100600ZHFW-160A16004300-879289-160580ZHFW-200A20005100-12500102-189500ZHFW-250A25003850-1550070-140500ZHFW-320A32006400-2000090-160380ZHFW-400A40008000-25000100-180350ZHFW-500A50008000-31400100-200320ZHFW-700A70008000-44000100-240320Company ProfileWith an unparalleled legacy of 18 years in collaborating with prestigious imported friction welding companies, Joinforces Team has honed its expertise in mastering core technologies from state-of-the-art imported equipment. Since 2018, our strategic alliances with esteemed institutions such as China Harbin Institute of Technology, Dali Institute of Technology, and Wuhan University have propelled friction welding technology to new frontiers across multiple industrial domains. Embracing innovation, Joinforces has successfully championed the replacement of imported welding machines with superior Chinese alternatives, setting a new standard for technological advancement.Our company proudly stands as the sole certified service facility of Japan's SAKAE Industry across China, entrusted with managing SAKAE's extensive friction welding operations. Our comprehensive services encompass complete equipment sales, precise installation, and seamless commissioning. Additionally, we offer unmatched technical services, spearhead new product development, and ensure a steady supply of critical parts, fortifying our position as a leader in the friction welding sector.Our CustomersJoin the ranks of satisfied clients worldwide with Zhonghe Machinery Technology (Dalian) Co., Ltd., where our esteemed international clientele includes industry giants such as Hengli Hydraulics, Japan Bridgestone, Korea Hyundai, Deburgoz, Japan KYB, Japan Sumitomo, and American ITM, among other illustrious names. Our superior products, including the Optional Flash Removal System for Joinforces Piston Rod Welding Machine, have made their mark across the globe, finding a trusted presence in diverse markets such as Australia, Brazil, Italy, Russia, Belarus, Poland, Ukraine, Romania, Turkey, India, and beyond. Discover why these leading companies rely on us for unmatched quality and innovation in machinery technology.Packaging & ShippingFAQQ1: Does your company have sufficient export experience?A: Yes, we have more than 10 years export experienceQ2: Does your company have any export qualifications?A: Yes, we are CE,ISO CertificatedQ3: How is your after-sales service?A: We have one-year paid warranty, and our engineers can go abroad to help with machine maintenance, we have 24 hours online service for problem shooting.If you have any questions, please contact our customer service. During the purchase process, we can meet all your needs. For friction welding machine , please look for joinforces.
Purchasing Request
Note: Send your purchase request, and we will screen suppliers or manufacturers for you free of charge...