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China, Chinese Hby-Tosy-Standard Energy-Efficient Hydraulic Station1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Hydraulic PartsHydraulic SystemEnergy-Saving Hydraulic Pump StationServo Energy-Saving Hydraulic Station
Henan Boy Machinery Co., Ltd.
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Product Description All products can be customized. If you need more details, please feel free to send us an email.Intelligent Energy-Saving Hydraulic Systems - System Overview1.Energy Saving and Cost Reduction Significantly reduces cooling and hydraulic oil costs, saving 50%-90% in electricity, and cuts labor andtime spent on maintenance.2.High Efficiency By utilizing proper energy storage, pressure holding, and acceleration/deceleration control, the systemgreatly improves pressure maintenance and stabilization times, resulting in a significant increase in cycletime compared to traditional hydraulic systems.3.High Precision The hydraulic system pressure, oil temperature, and oil level are all fully closed-loop controlled to meet awide range of process requirements.4.Low Noise The system consistently operates at around 50 decibels, improving the working environment's comfort.5.Low OilTemperature The intelligent energy-saving hydraulic station often operates with the motor in a low-speed,standby pressure-maintaining state. This reduces mechanical friction between the oil, pump, and valve.thereby lowering heat generation and maintaining a lower oil temperature.6.Low Failure Rate The inteligent energy-saving, hydraulic station minimizes unnecessary work. With lower oil temperatures.the motor and pump in the energy-saving system operate for shorter durations, significantly reducing thelikelihood of failure and extending the service life of key components such as the motor and pump. Thisalso facilitates easier maintenance. HBY Hydraulic System Energy Consumption Comparison1.In traditional hydraulic systems, inefective power losses are almost entirely converted into heat energy, which raises the oitemperature. To reduce the oil temperature, additional cooling measures such as air cooling or oil coolers are required,leadingto secondary energy losses.2.The power eficiency losses in a hydraulic system primarily include: Efficiency of the prime mover, Pressure-flow matchingefficiency,Conversion efficiency,Transmission efficiency.3.Among these, pressure-flow matching eficiency is the most significant. Since hydraulic stations typically completeoperations in a short amount of time and maintain pressure over extended periods, they avoid flow-pressure matching lossesand overflow.4.The energy-saving effect of inteligent hydraulic systems is far superior to that of traditional hydraulic stations. We onlyrecommend these systems to clients when energy savings exceed 50% under standard operating conditions. in our on-sitemeasurements for clients working with complex machining components, we have recorded energy savings ofup to 95%. 0f course,in addition to enerey savings, the inteligent enerev-saving hvdraulic station ofers other advantages that make it a preferredchoice, even in conditions where energy savings are below 509. These advantages include ultra-low oil temperaturesexceptionally low noise levels, and low failure rates, among others. HBY Hydraulic System Energy Consumption Comparison Chart Low oil temperatures can reduce the temperature by 50% to 90%, which helps to slow down the degradation of hydraulic oil and extends the lifespan of motors.AdvantageElectricity consumption is billed directly.For example, a 1.5 kw hydraulic station operates approximately 300 days a year for 15 hours each day, consuming 1.5 kwh perhour (test value, with a cost of 1 yuan per kWh, Assuming a minimum eficiency of 70% for the energy-saving hydraulic station.the calculations reflect significant cost savings.Standard Hydraulic Station Annual Electricity Cost: 300 days x 15 hrs x 1.5 kWh x 1 Yuan=6750 YuanEnergy-Saving Hydraulic Station Annual Electricity Cost: 6750 Yuan x (1-70%)=2000 YuanAnnual Savings: 4750 Yuan Servo Energy-Saving Hydraulic StationModel number:TOSY-50-SM1 A1-13-A System Overview1. By leveraging the characteristics of servo technology and integratinghydraulic principles, the system provides on-demand supply, achievingenergy savings of approximately 70%.Compared to variable displacement pumps, secondary energy waste issignificantly reduced.2. The application of servo technology greatly reduces wasted energyresulting in minimal heat generation.With low operating temperatures, the lifespan ofhydraulic componentsis extended, and the accuracy of the equipment is improved, achievingzero-leakage pressure holding3.Simple operation and easy maintenance.4.Compact design, maximizing space efficiency.5.Modular assembly for easy maintenance and installation. Main Component List 1Oil Tank2 Gear Pump3 Servo Motor4Suction Filter5Check Valve6Pressure Gauge7 Pressure Switch8Pressure Sensor9Solenoid Directional Valve10Integrated Relief Valve11Integrated Pressure Reducing Valve12Oil Level and Temperature Gauge13Oil Circuit Block14Oil Fill Port15Junction Box Standard Energy-Efficient Hydraulic StationModel number:TOSY-50-NXQ-M2 V2-13-A System Overview1.The energy storage tank's characteristics are utilized to achieve thepressure-holding function during shutdown, significantly reducingsecondary energy waste.2.Compared to traditional hydraulic systems, energy savings can reachapproximately 70%,The secondary energy waste is greatly reducedwhen compared to vane pump systems without energy storagefunctionality. 3.The system's use of an energy storage tank provides power, achievinghigh efficiency for the main unit. This eliminates the need for a coolingsystem,effectively saving energy and reducing power consumption4.The integration of an energy storage tank improves operationalcomfort. Low noise levels, along with high energy efficiency, areprioritized in manufacturing, with consideration given to both noisereduction and simplified equipment design.5.The simple structure and high reliability ensure ease of operation andmaintenance. The compact design of the system saves space andenhances overall efficiency.Technical Parameters ModelTOSY-50-NXQ M1V1-11-APressure Range1.5-7MPAPump TypeVariable Vane PumpMaximum Flow Range8-20L/MINPower SupplyAC380V50HZ/60HZ AC220V 50HZ/60HZ3-phase AC 380V50Hz/60Hz 3-phase AC 220V 50Hz/60HzOil SpecificationISO VG32-46NASCoating ColorBlackNote:1. The above charts are for reference only; the actual product will be madeaccording to specific working conditions.2. Additional components not shown in the diagram can be selected to meet variousoperationalrequirements.3. This hydraulic system is customizable: each valve function can be individuallytailored, with independent circuit operation that does not interfere with one another.suitable for high, medium, and low-pressure ranges. High-End Energy-Efficient Hydraulic StationModel number:TOSY-95-NXQ-M2 A1-1 5-A System Overview1. The advanced tooling fixture high-end energy-efficient hydraulicstation is environmentally friendly with very low carbon emissions,designed to be energy-saving by only operating when additionalpressure is required.2. During operation, the pump is activated, reaches the preset pressure,and then automatically shuts off.3. During operation, as pressure decreases, the pressure switchautomatically activates the pump to restore the clamping pressure in thehydraulic system.4. The pump should be operated according to requirements toreduce electrical consumption and prevent continuous operation thatmay cause excessive oil temperature.Technical Parameters ModelTOSY-95-NXQ M1A1-11-APressure Range1.5-10MPAPump TypeFixed Displacement Gear PumpMaximum Flow Range8-15CC/RECPower SupplyAC380V 50HZ/60HZ AC220V 50HZ/60HZ3-phase AC380V50Hz/60Hz 3-phase AC220V50Hz/60HzOil SpecificationISO VG32-46NASCoating ColorBlackNote: 1. The above charts are for reference only; the actual product will be made according to specific working conditions 2. Additional components not shown in the diagram can be selected to meet various operational reguirements. 3. This hvdraulic system is customizable: each valve function can be individually tailored, with independent circuit operationthat does not interfere with one another, suitable for high, medium, and low-pressure ranges. Single-Circuit Hydraulic StationModel number:TOSY-40-M1 V1-10-ASystem Overview1.System Tank Capacity: 40l2.Motor:0.75kW 4P380V/AC220V50Hz,factorysettingAc380V,speed:1420 r/min3.Pump:Variable Vane Pump, Flow Rate: 15 L/min(1800cc/rev), factory preset working pressure: 3.0 MPa4. Solenoid Valve Voltage: DC24V, Fan Voltage: AC220V5.Inlet/Outlet Ports A1/B1: PT3/8Technical Parameters No.NameModel/SpecificationQuantityUnitRemarks1Oil Tank40L1Set 2Variable Vane PumpVP-15FA31Set 3Motor1HP-4P-201Set0.75KW4Air CoolerAJ0510T/220V1Set 5Suction PortJL-041Set 6Check ValveCVT-03-051PcsOptional7Pressure GaugeY60LA-1/4PT 1Set 8Pressure Switch GaugeGCLT-021Set 9Solenoid Directional ValveG02-2B2-D2-DL1Set 10Hydraulic BlockYLK-80-70-701SetBlackened11 Level&Temperature GaugeYWZ-80T1Set 12Oil Fill PortHS-11631Set 13Junction Box158*90*601Set 14CastersSwivel with Brakes4Pcs 15Hydraulic Fittings Dual-Circuit Hydraulic Station System Overview1.System Tank Capacity: 50L2.System Motor: 1.5KW4P 380V/AC220V 50Hz, factorysetting Ac380V, speed: 1420 r/min3.Pump: Variable Vane Pump, Flow Rate: 20L/min(1800cc/rev),factory preset working pressure:5.0Mpa4. Solenoid Valve Voltage: DC24V, Fan Voltage: AC220V5.Pressure Switch Configuration: Total pressure orelectromagnetic valve A port pressure monitoring, optionabased on specific requirements6.Inlet/Outlet Ports A1-A2,B1-B2: PT3/8Technical Parameters No.NameModel/SpecificationQuantityUnitRemarks1Oil Tank50L1Set 2Variable Vane PumpVP-20FA31Set 3Motor2HP-4P-201Set1.5KW4Air CoolerAJ0510T/220V1Set 5Suction PortJL-041Set 6Check ValveCIT-031Pcs 7Pressure GaugeY60LA-1/4PT1Set 8Pressure GaugeY40LA-1/4PT1Set 9Pressure Switch GaugeGCLT-021Set 10Solenoid Directional ValveG02-2B2-D2-DL11Set 11Solenoid Directional ValveG02-3C2-D2-DL21Set 12Stacked Pressure Reducing ValveMBRV-02P31Set 13Hydraulic BlockYLK-180-70-701SetBlackened14Level&Temperature GaugeYWZ-80T1Set 15Oil Fill PortHS-11631Set 16Junction Box158*90*601Set 17CastersSwivel with Brakes4Pcs 18Hydraulic Fittings Triple-Circuit Hydraulic Station System Overview1.System Tank Capacity: 50L2.System Motor: 1.5KW 4P 380V/AC220V 50Hz, factorysetting AC380V,speed: 1420 r/min3.Pump:Variable Vane Pump,Flow Rate:20L/min(1800cc/rev),factory preset working pressure: 5.0 MPa4. Solenoid Valve Voltage: DC24V, Fan Voltage: AC220V5.Inlet/Outlet Ports A1-A3,B1-B3:PT3/8, with reservedreturn port PT3/8"Technical Parameters No.NameModel/SpecificationQuantityUnitRemarks1Oil Tank50L1Set 2Variable Vane PumpVP-20FA31Set 3Motor2HP-4P-201Set1.5KW4Air CoolerAJ0510T/220V1Set 5Suction PortJL-041Set 6Check ValveCIT-031Pcs 7Pressure GaugeY60LA-1/4PT1Set 8Pressure GaugeY40LA-1/4PT1Set 9Pressure Switch GaugeGCLT-021Set 10Solenoid Directional ValveG02-2B2-D2-DL1Set 10Solenoid Directional ValveG02-3C2-D2-DL1Set 11Stacked Pressure Reducing ValveMBRV-02P1Set 12Hydraulic BlockYLK-130-70-701SetBlackened13Level &Temperature GaugeYWZ-80T1Set 14Oil Fill PortHS-11631Set 15Junction Box158*90*601Set 16Pressure SwitchJCS-02NL1SetOptional17CastersSwivel with Brakes4Pcs 18Hydraulic Fittings Maintenance and Servicing ReqaiemteecesF/dale station. InspectionAreaInspection ItemInspection PeriodInspection MethodOil Tank(including working oil)Oil LeaksWeeklyWeeklyOil LeaksWeeklyWeekly Oil Cleanliness and ConditionEvery3MonthsLabAnalysisOilTemperatureWeeklyOil Thermometeror TouchDisplacementEvery 3MonthsDrive speed measurement,Test stationPumpPressureEvery 3MonthsPressure GaugeNoiseEvery 3MonthsListeningor Sound LevelMeterSurface TemperatureEvery 3MonthsThermometeror TouchSeals,Gaskets,Leakage,orAir IntakeEvery 3MonthsVisual or Check for Bubbles/Noise in TankCouplingOil Supply,Wear ConditionAnnuallyVisualInspectionPressure ControlValveSetValue and Operation StatusEvery 3MonthsPressure Gauge orActuator MovementFlow ControlValveSetValue and Operation StatusEvery3MonthsDrive Speed MeasurementDirection ControlValveOperational StatusEvery 3MonthsActuator Movement CheckInternal LeakageAnnuallyNeutralActuator Movement or Test Station MeasurementCoil Insulation ResistanceAnnuallyMeasured with a500MΩ megger.FilterCleaningMonthlyVisual inspection.CleaningEvery 3 monthsCleaning as required.CoolerCooling CapacityEvery 3 monthsMeasured usinganoil thermometer ortouch.Water LeakageEvery 3 monthsReference toworkingoilanalysis data.Pipingand Clamps(including rubber hoses)Oil LeaksWeeklyVisual inspection.Looseningand VibrationWeeklyVisual,tactile inspection orvibration meter.Rotary Hydraulic CylinderCycle TimeWeeklyMeasure the cycletime.Vibration&ImpactWeeklyVisual inspection,tactile inspection,orvibration meter.Oil LeaksWeeklyVisual inspection.Hydraulic Chuck Lubrication OilSupplyDailyImmediately apply lubrication oilat the start of the workday.CleaningEvery6monthsFullydisassemble and clean.Hydraulic Oil Usage and MaintenanceThe operating temperature should be kept below 70'c, ldeally, it should be below 60°c. Particularly inhigh-pressure conditions, the return oil temperature from the reliefvalve can be very high. Extra care should betaken if using heaters or localized heating. High temperatures will accelerate oxidation.Control contamination, as contaminants in the working oil will speed up oxidation.Prevent moisture from entering the working oil, as water will degrade the oil. Excess moisture can cause the oilto emulsify.Diferent manufacturers' working oils should not be mixed, as using oils with different brands, types, or gradescan lead to the degradation of additives in the oil.Prevent leakage between hydraulic equipment connections to minimize oil loss.Regular inspection of the working oil.Used oil that has begun to degrade cannot have its service life extended simply by adding new oil. it shouldbe completely replaced with fresh oil.Product Certificate
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