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China, Chinese Customizable Conveyor Drum Lagging Solutions for Optimal Efficiency1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Conveyor PartsConveyor RollerDrive PulleyConveyor Pulley
Hunan Chenggang Conveyor Technology Co., Ltd.
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Product Description Product ParametersIntroductionAt CHENGGANG, we understand the critical role that conveyor pulleys play in the efficiency and reliability of material handling systems. As a leading provider of conveyor solutions based in CHINA, we are committed to delivering top-quality products and expertise. Here's a comprehensive overview of the various Types and functions of conveyor pulleys , designed to help you make informed decisions for your operational needs.1. Drive PulleysFunction: Drive pulleys are integral to the conveyor system, providing the necessary force to move the belt and its load. They are driven by a motor and are responsible for transmitting power to the belt.Features: These pulleys are usually equipped with a crown face to ensure proper alignment and reduce slippage. They are designed to handle high torque and maintain efficient operation under heavy loads.2. Idler PulleysFunction: Idler pulleys support the conveyor belt and help maintain its alignment and tension. They do not drive the belt but play a crucial role in guiding it and ensuring smooth movement.Features: Idler pulleys come in various types, including plain, return, and impact idlers. They are designed to handle different load conditions and belt speeds, ensuring the longevity and smooth operation of the conveyor system.3. Tail PulleysFunction: Tail pulleys, also known as end pulleys, are located at the end of the conveyor system. They are crucial for guiding the belt back to the drive pulley and maintaining belt tension.Features: Tail pulleys are typically non-drive pulleys and are designed to withstand the return load of the belt. They help in reducing wear and tear on the belt by providing smooth and controlled movement.4. Snub PulleysFunction: Snub pulleys are used to increase the belt wrap angle around the drive pulley, enhancing the grip and improving the efficiency of the conveyor system. They are particularly useful in situations where additional traction is required.Features: These pulleys are strategically positioned to optimise belt performance and prevent slippage. They are designed to handle various load conditions and maintain consistent belt tension.5. Take-Up PulleysFunction: Take-up pulleys are used to adjust the tension of the conveyor belt. They are essential for compensating for belt stretch and ensuring optimal tension throughout the conveyor system.Features: Take-up pulleys come in various designs, including manual and automatic versions. They help in maintaining proper belt tension and alignment, which is crucial for smooth operation and preventing excessive wear on the belt and components.6. Wing PulleysFunction: Wing pulleys are used to clear debris from the conveyor belt and reduce the risk of belt damage. They are commonly installed in heavy-duty applications where the accumulation of materials can be problematic.Features: Wing pulleys have a unique design with angled wings that help in expelling debris and preventing build-up. This design enhances the longevity of the belt and reduces maintenance requirements.7. Drum PulleysFunction: Drum pulleys are typically used in high-torque applications where a significant amount of power is required to drive the conveyor belt. They are designed to handle heavy loads and provide reliable performance.Features: Drum pulleys are often used in combination with other types of pulleys to achieve optimal performance. They are engineered to withstand high stress and provide consistent power transmission.Why Choose CHENGGANG for Your Conveyor Pulley Needs?At CHENGGANG, based in CHINA, we offer a comprehensive range of conveyor pulleys designed to meet the diverse needs of various industries. Our pulleys are manufactured to the highest standards of quality and durability, ensuring reliable performance and longevity. Whether you require drive pulleys, idler pulleys, or any other type, we provide expert solutions tailored to your specific requirements.Contact us today to learn more about our Types & Functions of Conveyor Pulleys and how they can enhance the efficiency of your material handling systems. Trust TSGlobal for superior products and unparalleled expertise in conveyor technology.Product Description TD75 rubber casting pulley:Conveyor parameter matching:Bandwidth adaptation: The diameter and length of the TD75 drum need to match the bandwidth of the conveyor. Generally, the wider the bandwidth, the larger the diameter of the drum should be correspondingly to ensure effective support and driving of the conveyor belt. For example, for a narrower small conveyor, a smaller diameter drum may meet the requirements; while for a large conveyor with a large conveying capacity, a larger diameter drum is needed to ensure the stable operation of the conveyor belt.Conveyor speed adaptation: Select an appropriate drum according to the designed conveyor speed. If the conveyor speed is high, the drum needs to have sufficient strength and precision to withstand the centrifugal force and friction caused by high-speed operation. At the same time, in the case of high-speed operation, the dynamic balance requirement of the drum is also higher; otherwise, vibration will occur and affect the normal operation of the conveyor.Drum type selection:Drive drum: If the drum is needed to provide power to drive the conveyor belt, a drive drum should be selected. The drive drum is usually connected to a driving device such as a motor and a reducer, and transmits power to the conveyor belt through friction. When selecting a drive drum, consider its load-carrying capacity, torque transmission capacity, and connection method with the driving device.Deflection drum: The deflection drum is mainly used to change the running direction of the conveyor belt. According to the layout of the conveyor and the change of the conveying direction, reasonably select the number and position of the deflection drums. Generally, the diameter of the deflection drum is slightly smaller than that of the drive drum, but it also needs to be selected according to the specific conveying requirements.Drum structure and material:Structural design:Cylinder structure: The cylinder structure of the TD75 drum has two types: steel plate welding structure and cast-welded structure. The manufacturing process of the steel plate welding structure drum is relatively simple and the cost is low, which is suitable for general conveying occasions; the cast-welded structure drum has higher strength and better integrity, and can withstand greater loads and impacts, which is suitable for heavy-duty conveying or applications in harsh working conditions.Shaft design: The shaft of the drum is a key component and needs to withstand large bending moments and torques. The material of the shaft is generally medium carbon steel or alloy steel, which is subjected to processes such as quenching and tempering to improve its mechanical properties and wear resistance. At the same time, there are also multiple installation methods for the shaft, such as integral bearing seats and split bearing seats, which need to be selected according to actual installation and maintenance requirements.Material selection:Cylinder skin material: Common cylinder skin materials include carbon steel, stainless steel, etc. The drum made of carbon steel material has a low cost and high strength, but it is easy to rust in some corrosive environments; the drum made of stainless steel material has good corrosion resistance and is suitable for industries with high requirements for hygiene and corrosion resistance such as food and chemical industries, but the price is relatively high.Rubber coating material: If it is necessary to coat the drum with rubber to increase friction, prevent the conveyor belt from slipping or reduce wear, rubber coating materials such as natural rubber, nitrile rubber, neoprene rubber, ethylene propylene diene monomer rubber, polyurethane, etc. can be selected. Different rubber coating materials have different performance characteristics such as wear resistance, oil resistance, and aging resistance, and need to be selected according to the specific use environment and characteristics of the conveyed material.Load-carrying capacity requirements: Determine the load-carrying capacity of the drum according to factors such as the weight, volume, and density of the conveyed material. If the conveyed material is heavy or large in volume, a drum with strong load-carrying capacity needs to be selected to ensure its long-term stable operation. At the same time, consider the static load and dynamic load capacity of the drum and the change in load-carrying capacity under different working conditions.Manufacturing process and quality:Manufacturing process: High-quality TD75 drums should adopt advanced manufacturing processes such as precise welding processes, strict control of machining accuracy, and perfect heat treatment processes. These processes can ensure the structural strength, dimensional accuracy and surface quality of the drum, thereby improving the service life and reliability of the drum.Quality inspection: Choose a manufacturer with quality assurance to ensure that the drum has undergone strict quality inspections such as static balance inspection, dynamic balance inspection, and weld flaw detection. These inspections can detect possible defects and problems in the manufacturing process of the drum and ensure the quality and safety of the product.Convenience of installation and maintenance:Installation method: Consider whether the installation method of the drum is simple and convenient, and whether it can be quickly and accurately installed with the conveyor frame. Some drums may adopt special installation structures or connection methods, which need to be fully considered when selecting to ensure the smooth progress of the installation process.Maintenance requirements: Select a drum that is easy to maintain, such as a drum that is easy to disassemble and replace parts such as bearings and rubber coatings. This can reduce maintenance costs and maintenance time and improve the operating efficiency of the conveyor.Product NameConveyor PulleyAdhesive Materialsmooth, ordinary rubber lagging, wear-resistant rubber, ceramic lagging, rubber ceramic, etc..Adehensive Treatmentglued & castedCarrying Capacitylight, medium and heavy typeConnection ModeShafts and wheels of the medium and heavy-duty pulley are connected by expansion sleeves.Pulley Pipemade of Q235B carbon steel, with high roundness and straightness ensuring rotation balanceShaft45 # round steel or according to your requirements;ultrasonic inspection, quenching and tempering treatment, strict control of key fit size tolerances, greatly extending service life.Bearing BrandsSKF, FAG, SNK or as per customer`s requirementsBear Seat Integral bearing seat , partial bearing seatColorcan be customized
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