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China, Chinese Reliable Piston Rod Friction Welding Machine with 63 Tons Force Capacity1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderReliable MachineFriction Welding Machine
Zhonghe Machinery Technology (Dalian) Co., Ltd.
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Product Description Basic Machine Information of ZHFW-63A Machine ModelZHFW-63AWorkpiece informationPiston Rod (take Outer Dia. 30mm-60mm, Rod Length 400-1200mm for example)Welding Point dia.Φ30mm -60mm Welding efficiency3min/piece (taking 65 specifications as an example, including outer flange remove)Welding AccuracyCoaxiality: ≤0.4mm (test the weld 20mm from the workpiece or standard test rod)Spindle speedWhen friction welding 1400 r/minRotary clamping pressure630KNSpindle motorDC 75KW Configuring DC DrivesHydraulic station motor380V, 50HZ, AC 18.5+5KW OptionalAutomatic loading and unloading system, Inner and out flange remove systemMachine WeightAbout 15 TonsMain Function & PrincipleThe Friction Welding Machine stands as a pinnacle in welding technology, adept at unifying homogeneous or diverse metals through heat-induced friction welding. This process brings two workpieces into contact, where mechanical rotary motion coupled with axial pressure (friction pressure) generates the necessary heat. This heat elevates the pieces to a plastic state, at which point the rotary motion ceases, and the machine applies a heightened pressure (forge force) for a specified duration. This results in a seamless and enduring bond at the contact surface, establishing friction welding as the most resilient welding method available.Components of MachineThe Friction Welding Machine is an intricate assembly comprising a lathe bed, spindle box, rotary head and fix head clamping fixtures, sliding table, main cylinder, along with sophisticated hydraulic and lubrication systems, and a robust main drive system.a) Mainframe: The mainframe is a masterpiece, featuring a lathe bed, spindle box, and sliding table (offering choices like Taiwan HIWIN or Nanjing Technology). It also includes rotary head and fix head clamping fixtures, a main cylinder, and an efficient lubrication system.b) Hydraulic System: Featuring components from leading brands such as SIEMENS, BOXROTH, NOK, REXROTH, and YUKEN, ensuring precision and reliability.c) Electric Control System: Utilizing a PLC and touch screen from Germany's esteemed SIEMENS, offering intuitive and seamless control.d) Rotary Head and Fix Head Clamping Fixtures: Equipped with specialized clamping fixtures, including 1 set each of a special rotary head and a special fix head clamping fixture, for secure and precise operations.e) Oil Cooler: Available from BOXROTH or as an optional choice, catering to your cooling requirements.f) Servo Motor: Powered by industry leader American Parker, ensuring unmatched performance and durability.g) Element Parts: Incorporating bearings from NSK/F-A-G and electrical elements from S-CHNEI-DER, delivering excellence in every component.The electrical system is a sophisticated ensemble featuring a power cabinet, control box, and welding quality monitoring to ensure unparalleled operational excellence.Power Cabinet: 1, The custom-designed power cabinet boasts a two-door configuration, internally partitioned for optimal high and low voltage distribution;2, Equipped with a constant temperature and dehumidification air conditioner, this cabinet maintains a stable environment for all internal components;3, The main electrical components are sourced from top global brands, including CTB drive, Siemens industrial control, and Chint Electric;4, The strategic separation of the power cabinet and the host enhances safety and efficiency;5, A meticulously designed cable layout, featuring a bridge, ensures safety and aesthetic appeal throughout the machine.The control box and welding quality monitoring are autonomous systems, each engineered for precision and reliability.1, The quality monitoring system features a Siemens 15-inch integrated touch panel industrial computer, delivering cutting-edge monitoring capabilities;2, The human-computer interaction interface combines a Siemens 10-inch touch screen with physical buttons, offering user-friendly and responsive control;3, Each product's welding data is meticulously recorded and stored in the welding quality monitoring system, with export functionality;4, The system is equipped with a MES communication interface for seamless data integration;5, Real-time detection of welding parameters ensures any deviation from preset standards triggers alarms and prompts for immediate error correction.Welding Quality Monitoring System1, This system records comprehensive product welding data, with graphic curves automatically stored in PDF format for easy access and analysis.2, Batch piece data elegantly organizes welding parameters in a comprehensive and easy-to-navigate tabular form, ensuring seamless access and superior data management.3, Efficiently document and archive historical error information, providing a robust foundation for continuous improvement and troubleshooting insights.4, Users have the flexibility to opt for automatic laser or pneumatic coding solutions, ensuring impeccable traceability of workpieces for enhanced operational efficiency and precision. Workpiece we can weldMachine ParametersMODELMax.upset force(KN)Max.welding area(mm2)Welding dia. Speed(rpm)ZHFW-2A2020-1405-135000ZHFW-5A5050-2608-183000ZHFW-10A120150-70014-301500ZHFW-20A200150-102014-361500ZHFW-30A300314-160020-451200ZHFW-40A400500-240025-551100ZHFW-63A630960-340035-641000ZHFW-80A8001300-500040-75950ZHFW-100A10001600-600045-86890ZHFW-125A12502000-780050-100600ZHFW-160A16004300-879289-160580ZHFW-200A20005100-12500102-189500ZHFW-250A25003850-1550070-140500ZHFW-320A32006400-2000090-160380ZHFW-400A40008000-25000100-180350ZHFW-500A50008000-31400100-200320ZHFW-700A70008000-44000100-240320Company ProfileJoinforces Team boasts an impressive 18-year legacy of serving leading imported friction welding companies! Through relentless dedication and hands-on expertise, we have mastered the core technologies integrated within imported equipment. In 2018, Joinforces embarked on strategic partnerships with esteemed institutions such as China Harbin Institute of Technology, Dalian Institute of Technology, and Wuhan University. This collaboration has been instrumental in pioneering the advancement of friction welding technology across diverse industrial landscapes, achieving groundbreaking technological innovations by seamlessly transitioning from imported welding machines to superior Chinese-manufactured alternatives.Our company proudly stands as the sole certified service factory of Japan's SAKAE Industry in China, entrusted with overseeing SAKAE's friction welding business operations within the nation. Our comprehensive services encompass the full spectrum of complete equipment sales, meticulous installation and commissioning, unparalleled technical services, innovative new product development, and reliable parts supply.Our CustomersOur esteemed international clientele comprises industry giants such as Hengli Hydraulics, Japan Bridgestone, Korea Hyundai, Deburgoz, Japan KYB, Japan Sumitomo, and American ITM among other distinguished names. Furthermore, our innovative solutions have traversed the globe, reaching diverse markets in Australia, Brazil, Italy, Russia, Belarus, Poland, Ukraine, Romania, Turkey, India, and a multitude of other nations.Packaging & ShippingFAQQ1: Does your company have sufficient export experience?A: Yes, we have more than 10 years export experienceQ2: Does your company have any export qualifications?A: Yes, we are CE,ISO CertificatedQ3: How is your after-sales service?A: We have one-year paid warranty, and our engineers can go abroad to help with machine maintenance, we have 24 hours online service for problem shooting.If you have any questions, please contact our customer service. During the purchase process, we can meet all your needs. For friction welding machine , please look for joinforces.
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