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China, Chinese Versatile Joinforces Friction Welding Machine with Optional Flash Removal1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderFriction Welding MachineVersatile Welding Machine
Zhonghe Machinery Technology (Dalian) Co., Ltd.
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Product Description Comprehensive Overview of the ZHFW-80A Friction Welding Machine Machine ModelZHFW-80AWorkpiece informationDrill Pipe (take Outer Dia. 60mm-127mm for example)Welding Point dia.Φ60mm -127mm Welding efficiency4min/piece (taking 127 specifications as an example, including outer flange remove)Welding AccuracyCoaxiality: ≤0.5mm (test the weld 20mm from the workpiece or standard test rod)Spindle speedWhen friction welding 900 r/minRotary clamping pressure800KNSpindle motorDC 90KW Configuring DC DrivesHydraulic station motorAC 22+7.5KW OptionalAutomatic loading and unloading system, Inner and out flange remove systemMachine WeightAbout 15 Tons without loading and unloading systemCore Functionality & Operating PrincipleThe Friction Welding Machine is a revolutionary tool engineered for the seamless welding of homogeneous and dissimilar metals. Utilizing the transformative power of friction-generated heat, this cutting-edge machine employs a sophisticated process where two workpieces are expertly joined. Through the magic of mechanical rotary motion combined with precise axial pressure, frictional heat is produced, elevating the pieces to a plastic state. At the pinnacle of this process, rotary motion ceases, and the machine exerts a heightened forge force, permanently fusing the contact surfaces. This results in a remarkable and robust bond, making friction welding a leading choice for durability and reliability.Machine Components OverviewThe Friction Welding Machine is an intricate assembly of high-caliber components, including a solid lathe bed, a dynamic spindle box, precision rotary head and fix head clamping fixtures, an agile sliding table, a powerful main cylinder, an advanced hydraulic system, a state-of-the-art lubrication system, and an efficient main drive system.a) Mainframe Specifications: The mainframe boasts a robust construction featuring a lathe bed, a spindle box, a versatile sliding table sourced from Taiwan HIWIN or Nanjing Technology, precision rotary and fix head clamping fixtures, a formidable main cylinder, and an effective lubrication system.b) Hydraulic System Excellence: This system integrates premium components from industry leaders such as SIEMENS, BOXROTH, NOK, REXROTH, and YUKEN, ensuring top-tier performance and reliability.c) Advanced Electric Control System: Features a cutting-edge PLC and touch screen from Germany's esteemed SIEMENS, providing powerful functionality and intuitive operation.d) Precision Rotary and Fix Head Clamping Fixtures: Outfitted with one bespoke rotary head and one fix head clamping fixture, these components ensure secure and precise clamping for optimal welding outcomes.e) Efficient Oil Cooler: Utilizing top-quality BOXROTH components or customizable options to maintain optimal operating temperatures.f) High-Performance Servo Motor: Powered by the renowned American Parker, guaranteeing superior motion control and reliability.g) Precision Element Parts: Incorporating elite materials such as NSK/F-A-G bearings and S-CHNEI-DER electrical components, ensuring unparalleled durability and performance.Electrical System IntegrationPower Cabinet Specifications: 1, The power cabinet is a bespoke creation with a dual-door design and segregated high/low voltage distribution, optimizing safety and performance.2, Equipped with a constant temperature and dehumidification air conditioner, it stabilizes the internal environment, safeguarding components.3, Features internationally acclaimed brands for core electrical components, including CTB drive, Siemens industrial control, and Chint Electric, ensuring unmatched reliability.4, Designed with strategic separation of the power cabinet and main unit for enhanced safety and efficiency.5, Aesthetic and safe bridge cable layout enhances the overall design and functionality.Independent Control Box and Welding Quality Monitoring1, The quality monitoring system features a robust Siemens 15-inch integrated touch panel industrial computer for superior operational control.2, Incorporating a seamless human-computer interaction interface with a Siemens 10-inch touch screen and tactile physical buttons for intuitive navigation.3, Each product's welding data is meticulously archived within the welding quality monitoring system, with export capabilities for comprehensive data management.4, Equipped with an MES communication interface, this system ensures seamless integration into manufacturing processes.5, Real-time detection of welding parameters ensures precision, with automatic alerts for any deviations, enhancing operational integrity and quality assurance.Comprehensive Welding Quality Monitoring System1, Seamlessly capture and archive your product's welding data with precision. Automatically store comprehensive graphic curves in a convenient PDF format, ensuring easy access and analysis.2, Effortlessly manage your batch piece data with our sophisticated system that meticulously stores welding parameters in an organized tabular format, enhancing your operational efficiency.3, Keep an accurate and detailed log of historical error information, empowering you to quickly identify and address issues as they arise, ensuring the smooth operation of your processes.4, Users are empowered with the choice of automatic laser or pneumatic coding to seamlessly complete the traceability of workpieces, ensuring unparalleled accuracy and reliability in tracking. Workpiece we can weldMachine ParametersMODELMax.upset force(KN)Max.welding area(mm2)Welding dia. Speed(rpm)ZHFW-2A2020-1405-135000ZHFW-5A5050-2608-183000ZHFW-10A120150-70014-301500ZHFW-20A200150-102014-361500ZHFW-30A300314-160020-451200ZHFW-40A400500-240025-551100ZHFW-63A630960-340035-641000ZHFW-80A8001300-500040-75950ZHFW-100A10001600-600045-86890ZHFW-125A12502000-780050-100600ZHFW-160A16004300-879289-160580ZHFW-200A20005100-12500102-189500ZHFW-250A25003850-1550070-140500ZHFW-320A32006400-2000090-160380ZHFW-400A40008000-25000100-180350ZHFW-500A50008000-31400100-200320ZHFW-700A70008000-44000100-240320Company ProfileWith an extraordinary legacy of 18 years, the Joinforces Team stands as a beacon of expertise, serving the elite imported friction welding companies. Through meticulous research and diligent practice, Zhonghe Machinery Technology (Dalian) Co., Ltd. has mastered control over core technologies, harnessing the potential of imported equipment. Since 2018, Joinforces has embarked on strategic alliances with esteemed institutions such as Harbin Institute of Technology, Dalian Institute of Technology, and Wuhan University. This strategic collaboration has accelerated the integration of friction welding technology across diverse industrial sectors, paving the path for groundbreaking innovations. This has enabled the replacement of foreign welding machines with superior Chinese technology, marking a new era in industrial advancements.Our company proudly holds the unique distinction of being the sole certified service factory of Japan's prestigious SAKAE Industry in China. We spearhead SAKAE's friction welding operations, encompassing a comprehensive suite of services, including complete equipment sales, precise installation and commissioning, expert technical services, pioneering new product development, and an extensive supply of parts. Our commitment to excellence ensures unparalleled service and innovation in the realm of friction welding in China.Our CustomersWe proudly serve a prestigious roster of global leaders, including Hengli Hydraulics, Japan Bridgestone, Korea Hyundai, Deburgoz, Japan KYB, Japan Sumitomo, and American ITM, among many other distinguished enterprises. Our cutting-edge products have crossed borders, reaching diverse markets in Australia, Brazil, Italy, Russia, Belarus, Poland, Ukraine, Romania, Turkey, India, and beyond, reinforcing our commitment to delivering excellence worldwide.Packaging & ShippingFAQQ1: Does your company have sufficient export experience?A: Yes, we have more than 10 years export experienceQ2: Does your company have any export qualifications?A: Yes, we are CE,ISO CertificatedQ3: How is your after-sales service?A: We have one-year paid warranty, and our engineers can go abroad to help with machine maintenance, we have 24 hours online service for problem shooting.If you have any questions, please contact our customer service. During the purchase process, we can meet all your needs. For friction welding machine , please look for joinforces.
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