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IPDBChina IndustryMetallurgy, Mineral & Energy



China, Chinese Popular Metal Deck Roll Forming Steel Structure Floor Decking Roll Forming Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:

China Industrial Products Supplier Manufacturer List Catalog
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Metallic Processing MachineryMetal Wire Forming MachineRoll Forming MachineForming Machine

Hangzhou Zhongyuan Machinery Factory

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Product Description Popular Metal Deck Roll Forming Steel Structure Floor Decking  Roll Forming Machine Our Advantages Zhongyuan Machinery Manufacturer established in the year 2003,manufacturing and exporting Metal Roll Forming Machines. All efforts are devoted to the research and development of how to provide customers with high-quality and durable molding machinesOur main product Metal Roll Forming Machine, such as C/Z Purlin Roll Forming Machine, Cold Sheet Forming Machine,Metal Deck Roll Forming Machine,Metal Deck Roll forming Machine. etc.  Our company has successfully established and passed the ISO9001 quality insurance system,Also they had been approved with CE certificate.For our roll former, 36 month free warranty,And our company promises that we will provide product service life maintenance service.Sales area                                          Experience                              Machines produced  70+ countries                                         20+ years                                 1200+ sets   Product Parameters Quick view Machine model  Deck MachineOperation wayAutomatic machineCertificationISO9001,CEWarranty36 MonthsCustomizedCustomizedAdvantageMore 10 years life timeWeight About 20T Material thickness0.7-1.2/0.8-1.6mmSuiting materialGalvanized coilsCutting materialCr12MOV.,Hardness 58-60HRCMain motor11kw*2Forming rollers qty.44 stations Shafts diameter82 or 90 or 100mmRoller Material45# Steel, plated chromeMachine frameH450Wall thickness20mmForming speed25m/min.Transportation In Containers,suiting for sea and road transmission. TrademarkZhongyuan HS Code84552210      Suiting Raw Material Feeding width or coil width1220mm (Can be designed as per buyer's request) Effective width812mm Material Thickness0.7-1.2mm  Applicable materialGalvanized coils(GI coils)  Yield strength of material235Mpa-350Mpa  Machine Components Decoiler    1pc (Mechanical or hydraulic decoiler for option; capacity: 5T or 10 T or 15T for option )Guiding Equipment1setRoll Forming Equipment 1setPost-cutting Equipment1setHydraulic Station 1setPLC Control Panel 1set Supporter Table    2 pc  (automatic stacker for option)Components description of deck roll forming machine  1. Guide device Feeding material guide device, use high speed steel on both sides; its feature ofHigh hardness, high wear resistance and high heat resistance to guarantee long life of machine. 2. Rollers of machineAll Rollers manufactured from 45# steel   CNC machines can improve rollers precision.  Chromate finish on surface to add hardness of rollers. 3. High Accuracy ShaftsSolid shafts dia. 82 or 90 or 100mm for different material thickness.All shafts are tooled twice by cylindrical grinding machine to ensure final precision. Guarantee buyers get high accuracy deck sheet from Zhongyuan made machine.  4.Design bearings inside forming rollers Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.  5. Main machine body Machine frame made from H450 type steel by weldingSide wall thickness: Q235 with thickness of 20mmGrooves are designed between the connection-wall to prevent movement of the connect-wall and enhance stability. The material for Embossing roller: bearing steel GCr15 for long working life, heat treatmentMotor Driving, Gear /Sprocket driving transmission, about 32-steps forming stations Main Motor=11KWx2, Frequency speed controlAll the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine running.Forming speed 25m/min. All processed rollers are assembled on the carpet to avoid scratching on the rollers' surface.6. Automatic Cutting systemPost to cut, stop to cutting or no-stop cutting for option .All cutting frame are heat treatment to remove the original stress of steel, reduce deformation, improve stability .Cutting tool material: Cr12MoV,hardness can reach 58-60Hrc.Machine can cut as buyers wanted sheet length,full automatically.  Hydraulic station provides power for cutting. Motor cutting for option .7. Automatic PLC Control SystemControl The Quantity And Cutting Length AutomaticallyInput the production data(such as production quantity,Length,etc.)on the touch screen , machine can finish the set production plan automatically.One time buyer can set 20 batch data in the programme. Components of control systemPLC, Inverter, Touch Screen, Encoder, relays, etcPLCMitsubishi (Japanese brand) (Siemens for option)InverterMitsubishi (Japanese brand) (Siemens for option)Touch screenMitsubishi (Japanese brand) (Siemens for option)EncoderOMRON or NEMICON (Japan brand)Limit switchCut-to-Length Tolerance≤±1 mm Company Profile   FAQ 1) Q: Are you manufacturer or trading company?A: We are professional manufacturer for metal cold roll forming machine since 2003.Our efforts are devoted to the research and development of how to provide customers with high-quality and durable roll forming machines.2) Q: Do you provide installing and training overseas?A: Yes. We can send technician to install the machines when you get machines in your factory.Also we provide operation manual and installation video to guide your installation. 3) Q: How is your after sales support? A:  For our roll former, 36 month free warranty,And our company promises that we will provide product service life maintenance service.4) Q: How does your factory do regarding quality control? A: We choose famous steel company to buy raw material for our machines,All-in -House processing way to guarantee part of machines quality, Our company has successfully established and passed the ISO9001 quality insurance system,Also they had been approved with CE certificate.Quality control complies with ISO9001 . 5) How can I trust you that machines pasted testing running before shipping?A: 1) Each machine will be inspected in our Quality Inspection Department .     Buyers will get detail inspection video and record for his ordered machines.   2) We welcome your visit us and test machine by yourself in our factory. Or you arrange your friends or partner in China to do inspection before delivery. 6) Q: Do you sell only standard machines?A: No. We can design machines as per your request. For example, your profile drawing, your special technology request, etc. 7) Q: What is your warranty?  A:  For our made roll forming machines , guarantee 36 month free warranty,     And our company promises that we will provide product service life maintenance service. 8) Q: How do you guarantee I can get good quality machine from your company ?   A: We say you can get good quality machine from us not to boast about how great we are. We have so many successful cases with our customers. For example, one customer from Macedonia sent email to feedback that he is happy for our made one set of roof and wall roll forming machine and one set of step tile machine which were bought in 2009.   

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