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China, Chinese Watervapour Compressor with Overall Base for Sugar Liquid Concentration1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
CompressorCentrifugal CompressorSugar Liquid Concentration CompressorOverall Base Compressor
NANTONG DART-RICH FAN CO.,LTD
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Product Description Product DescriptionMVR, or Mechanical Vapor Recompression, is a revolutionary energy-saving technology poised to transform efficiency by reducing the reliance on external energy. This innovative system thrives on the reutilization of secondary steam energy that it generates itself. The heart of this technology lies in its fundamental principle: the secondary steam created by the evaporator is expertly compressed using a high energy efficiency steam compressor. This process ingeniously converts electrical energy into thermal energy, resulting in a significant increase in both pressure and temperature of the secondary steam. This heightened temperature enables the secondary steam to re-enter the evaporator, where it serves to heat materials and induce further evaporation. The beauty of this system is its ability to recycle the latent heat of vaporization of secondary steam, achieving unparalleled efficiency and sustainability.The DM series Single-stage geard steam compressor represents the pinnacle of engineering excellence, with its meticulously designed components. It prominently features the compressor body, coupling, and gearbox as its core elements. The inclusion of a robust lubrication system ensures seamless operation, while the motor provides the necessary power. The electric instrument enhances precision, and the anti-surge control system guarantees safety and stability. Crafted with a compact structure, this compressor is not only a marvel of efficiency but also offers unparalleled ease of maintenance, making it a perfect choice for those seeking cutting-edge technology and reliability.Installation Instructions3.3.1 To ensure a seamless installation, gracefully place the compressor base integrally on the foundation. Delicately position wedge-shaped shims beneath the base to finely tune the unit's level.Strategically alternate two wedge-shaped irons, and once the unit reaches perfect equilibrium, spot weld the irons at 4 to 5 strategic points.These wedges should be crafted and installed by the user, tailored to the actual conditions. Ensure the contact surface is smooth and even, with the inclined plane fitting impeccably.The wedge iron's bearing capacity should not exceed 40Kg/cm2.3.3.2 Utilize a precision level to achieve optimal balance. The unit's leveling requirements are meticulous: the axial level should be 0.05/1000mm, and the horizontal level must be 0.10/1000mm.3.3.3 Ensure coupling is perfectly centered. Prior to initiating alignment, verify the following prerequisites:1) Ensure the main power supply is securely turned off;2) Carefully remove the coupling shield;3) Gently take out the diaphragm coupling's intermediate section;4) Scrutinize the motor installation plane's flatness to ensure it is devoid of debris, dirt, and attachments;5) Ensure the motor bolt hole surpasses the bolt size, allowing easy loosening to adjust the motor;6) Have ample stainless steel gaskets ready to support the motor's foot. These gaskets should be pristine, flat, and unfettered by attachments. Refrain from using elongated and thin gaskets for adjustments;7) Employ a dial indicator or a laser alignment meter with a precision of 0.01mm, which the customer should provide;8) Prepare a sturdy bracket to support the dial indicator as depicted in the figure below;9) Utilize the motor wheel hub mounting bracket to precisely mount a dial indicator on the wheel hub's edge, positioning the indicator probe on the outer edge of the compressor wheel hub;10) By adeptly adjusting the adjustment bolts around the motor feet, align the compressor and motor center lines. Aim for a maximum outer circle deviation of 0.05mm, with the motor shaft center line slightly higher than the compressor's low-speed shaft center line. Maintain a coupling end face tolerance of 0.03~0.05mm;11) Securely tighten the motor foot bolts, and meticulously review the coupling's outer circle runout and end face runout.;12) Once the motor idling test is complete, reinstall the coupling's intermediate section seamlessly.3.3.4 After finely adjusting the 'levelness' and alignment of the casing, firmly tighten the anchor bolts. Post mechanical or trial operation, ensure to loosen and then retighten these bolts for perfect security.3.3.5 The impeller, a high-speed rotating marvel, demands utmost care. Any solid or liquid intrusion could cause irreversible harm to the compressor. Therefore, it is imperative to guarantee that the inlet and outlet pipelines are impeccably clean and comply with the system's steam corrosion standards. Rectification is mandatory for pipelines that fall short of these specifications.To enhance protection, consider installing solid-liquid separation equipment, such as a gas scrubber or sedimentation tee, ahead of the compressor inlet's straight pipe.3.3.6 Proceed to install the compressor's inlet and outlet pipes with utmost precision. Import and export pipelines should include relevant accessories as delineated in the PI diagram. Ensure that another bracket supports the pipeline connected to the compressor, preventing any undue weight burden on the compressor body.3.3.7 Once the main fan alongside its essential ancillary equipment has been meticulously installed and the concrete foundation has reached full solidity, you can seamlessly proceed with the compressor's operation test. This step ensures that your Watervapour Compressor with Overall Base for Sugar Liquid Concentration is set for optimal performance.3.3.8 For an efficient setup, position the electric control cabinet within a convenient 5-meter radius of the compressor. Securely connect the compressor to the control cabinet using threading pipes, which should be routed underground for safety and efficiency. Once the electric control cabinet is firmly situated, proceed to connect its wiring terminals with the lines at the remote DCS, ensuring a flawless integration and operation.Company ProfileEstablished in 1966, Nantong Dart-Rich Fan Co., LTD., previously known as the State-Owned Nantong Fan Factory, embarked on a transformative journey. In June 2019, the company underwent a pivotal equity structure reform. and transitioned into a partnership enterprise. To accommodate its burgeoning growth and ambitious aspirations, Dart-Rich (Hunan) Fan Co., Ltd. was born in December 2020. Our company proudly imported cutting-edge German technology in 2004, achieving remarkable advancements in product stability, reliability, efficiency, low noise levels, wear, and temperature resistance. We are the principal drafter of the standard for integral geared assembly type centrifugal steam compressors.Dart-Rich boasts prestigious ISO9001, ISO14001, and ISO45001 certifications, testament to our commitment to excellence. Our flagship products, including steam compressors, fans, and blowers, find widespread application across diverse sectors such as metallurgy, chemicals, power, environmental protection, construction, light industries, and burgeoning new energy. Additionally, we offer comprehensive system optimization solutions and premium maintenance services for energy-efficient wind system renovations.Dart-Rich diligently champions management, mechanism, culture, and technological innovations. By advancing digital intelligence, fostering a striver culture, and embracing 'three wisdom', we possess profound market insights, driving organizational evolution, enhancing customer service capabilities, and enabling swift, sustainable growth.Upholding its core values—'Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism'—Dart-Rich continuously elevates enterprise value and maximizes customer benefits. We nurture shared responsibility, innovation, and collaboration among stakeholders, aspiring to lead as the trusted pioneer in reliable green fluid machinery.Our Advantages1, Experience unmatched efficiency with our high-performance 3D flow semi-open impeller. Crafted with expert aerodynamic and structural design, the advanced impeller profile ensures a broad spectrum of stable operating conditions. Revel in the pinnacle of polytropic efficiency, with the main machine soaring up to an impressive 88%.2, Benefit from the innovative vaneless diffuser, which expands operational capabilities and flexibility across a wide range.3, Our cutting-edge design seamlessly integrates the gearbox and compressor into a unified, compact structure for optimal space management.4, This product is meticulously engineered as an all-inclusive skid-mounted package, featuring a compressor, gear box, and motor. This design facilitates hassle-free transportation and effortless installation.5, Enjoy the peak of technological sophistication with our product's high degree of automation. It offers unparalleled reliability, superior efficiency, remarkable energy savings, and user-friendly operation.After Sales Service1, At NANTONG DART-RICH FAN CO., LTD, we are committed to delivering "intelligent service" with a focus on precision and comprehensiveness. Our robust service network includes 13 marketing service centers strategically located across China, and a global sales and service network that ensures you receive the support you need, wherever you are in the world.2, Our dedicated after-sales service team is always ready to meet your needs, with personnel equipped with passports for prompt responses to overseas maintenance tasks. Enjoy our 24-hour, around-the-clock service during project execution, ensuring seamless support no matter the time or place.3, "1191" Service Commitment: Experience unparalleled service with our quick-response promise. We address on-site issues within 1 minute, attend to service demands within 1 hour, provide a solution within 9 hours, and have our personnel on-site within 1 day, ensuring your operations run smoothly. 4, Reach out to us anytime at our after-sales service hotline: 0086-400-625-2668. Our team is ready and eager to assist you.FAQQ1. Are you a factory?A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.Q2. Where is your factory?A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.Q3. How long is your warranty?A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.Q4. What certification do you have?A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.Q5. What accessories do you use for your machine?A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.Q6. How many years of history does your factory have?A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.Q7. Do you have an official website?A7. If you have any questions, please feel free to contact us.Performance RangeThe advanced pneumatic technology suite integrated within this product is sourced from internationally acclaimed and mature stage models, coupled with sophisticated design software. This enables us to offer our esteemed clients swift and optimal model selection. Our product line is categorized into 18 distinct series, each offering an impressive flow rate range of 1-240 t/h and a temperature increase ranging from 8-24oC.Our product boasts a fully imported pneumatic technology suite from well-established international models and state-of-the-art design software. This empowers users to benefit from the most efficient and superior selection process. The product line is segmented into 5 series, supporting an extensive flow range of 4-250 t/h and a temperature increase between 4-11.2oC.Application Areas1. Heat Pump Distillation: Revolutionizing energy efficiency, our advanced technology is designed to elevate the distillation process by harnessing the power of heat pumps.2. Waste Heat Recovery: Utilize the untapped potential of waste heat with our cutting-edge solutions, transforming it into a valuable resource for sustainable energy management.3. Environmental Protection Field: Lead the charge in industrial environmental stewardship with our comprehensive solutions for wastewater treatment, including advanced methods for lithium battery wastewater, recycling, landfill leachate treatment, and the intricate separation of sodium and potassium in waste incineration fly ash leachate.4. Lithium-Ion Battery Industry: From salt lake lithium extraction to iron phosphate devices and beyond, our versatile technology supports an array of processes including ternary precursor wastewater treatment, lithium battery disassembly wastewater treatment, and nickel battery circulation, ensuring efficiency and sustainability at every step.5. New Energy Industry: Embrace the future with our innovative solutions for treating photovoltaic and polycrystalline silicon wastewater, paving the way for cleaner, more sustainable energy production.6. Food & Beverage Industry: Elevate the flavor and quality of your products with our superior concentration and extraction capabilities for amino acids, sugar liquids, beverage jams, and more, ensuring excellence in every drop.7. Pharmaceutical Industry: Optimize your production processes with our reliable solutions for evaporation, concentration, crystallization, and drying, crucial for the creation of both Chinese and Western medicines.8. Chemical Industry: From caprolactam polymerization to polylactic acid and nylon 66 production, our comprehensive solutions support a wide range of processes including chelating agent evaporation, mannitol concentration, and organic matter crystallization, driving innovation in chemical raw material production.9. Metallurgical Industry: Address the complexities of sintering desulfurization, coking, vanadium extraction, and smelting wastewater with our specialized treatment processes, achieving superior results in metallurgical wastewater management.10. Power Industry: Optimize the treatment of desulfurized wastewater from power stations with our advanced technology, ensuring compliance and enhancing the sustainability of power generation operations.
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