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China, Chinese Pio-1hl Bottle Blowing Machine: 24-Hour Operation, Remote Operation and Maintenance with Instant Response1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Plastic MachineryBottle Blowing MachineRemote Operation and Maintenance with Instant ResponseBig Bottle Fully Electric Blowing MachineHigh-Speed Plastic Blowing Machine
Suzhou Pio-Engineer Machinery Co, . Ltd.
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Product DescriptionCompany Profile Suzhou Pio-engineer Machinery Co., Ltd is a professional enterprise integrating production, research and development, technical services, and new product development, specializing in the manufacturing and sales of beverage packaging machinery.Our company boasts a 5,000-square-meter modern factory, advanced processing and testing equipment, experienced technical personnel, and scientific management. With high-quality products and timely, professional after-sales services, we have gained a group of loyal customers.With over 10 years of industry experience, our customer base spans more than 50 countries and regions, including the United States, Mexico, Australia, Canada, Serbia, the Congo, Zambia, Nigeria, etc.We attach great importance to the after-sales service of machines and are committed to providing customers with timely and efficient after-sales support. Currently, we have overseas after-sales service points in regions such as the United States and Zambia, with more under construction.Product Description1. High-efficient preform supply system Fully-automatic preform-unscrambled and preform-loading structure, which not only achieve faster and high-efficient preform-unscrambled and preform-loading, but also improving the stability of the whole machine running process. There is a sensor installed in the preform down-track, when the preform track lack of preform, the preform will be delivered into the preform-unscrambled system from the hopper automatically. And the one-way preform-inserted design can solve the preform-blocked and preform abrasion problem. 2. Preform inlet unit:Preform are distributed equidistance. The stroke and speed of servo motor are easy adjusted through the HMI. All complicated process are done by digitization, safe, fast and accurate. Compare with the traditional server-ways preform-divided, cylinder type preform-divided etc, the servo motor control one-way preform-divided, speed is more faster and position is more accurate.3. Preform heating unit: The blow molding machine features a centralized, suspended heating structure that maintains uniform rotation during the heating process. This design ensures even heating of the preforms, resulting in higher transparency. The system incorporates optical reflective aluminum panels to fully utilize the heat from the lamps, thereby reducing heating time, lowering energy consumption, and enhancing production capacity. Each layer and lamp within the heating chamber can be individually adjusted for temperature and position, allowing for precise customization based on different preform specifications. Additionally, the chamber has an intelligent temperature control system that activates when internal temperatures are excessively high, ensuring a stable and uniform temperature environment4. Top-Mounted Blow Molding Structure: This blow molding machine features an upper-positioned servo-driven stretching system with the high-pressure air tank placed above. This design facilitates direct bottle discharge, allowing finished products to connect seamlessly to the air conveyor for transportation. Compared to traditional linear machines, it reduces unnecessary actions such as reverse clamping. Positioning the high-pressure air tank above brings it closer to the blow valve, significantly reducing high-pressure air loss in the pipeline and enhancing gas utilization efficiency. Additionally, this configuration is advantageous for recycling used air for subsequent pre-blowing stages and for driving mechanical components requiring low-pressure air. Overall, this design reduces power consumption and improves machine stability.5. Servo mold-clamping system: The clamping system is powered by a single servo motor and utilizes a mechanical linkage transmission. The mold and base mold are synchronized through the servo motor during the clamping process, ensuring high precision and stability. The rear of the mold frame is equipped with a high-pressure booster plate and a high-pressure locking device, effectively reducing the visibility of the clamping line on finished bottles and enhancing their aesthetic quality. The machine's mold frame features a drawer-style structure with mold slots, eliminating the need for positioning during mold changes and facilitating quick mold replacement for customers. Operators can typically complete mold changes within twenty minutes, improving production efficiency.Machine ParametersProduct ConditionsMaximum Product Volume5LMaximum Product DiameterΦ165mmMaximum Product CaliberΦ45mmMaximum Product Height320mmMaximum Height for Preforms160mmMechanical specificationsClamping Mold210mmBottom Mold Stretch30mmBottle Spacing190mmStandard Thickness of Mold280mmNumber of Mold Cavity1Heating SectionHeating Unit4Number of Heating Lamp Layers12Number of Preform Seats (pcs)57Electrical ParametersInput Voltage220/380VFrequency50/60HzApplied Power30-50KwInstalled Power105KwUsage of GasLow Pressure Compressed Air Pressure7-8barLow Pressure Compressed Air Consumption1.0m3/minHigh Pressure Compressed Air Pressure35kgf/cm2High Pressure Compressed Air Consumption3.5m3/minCooling Water (Water Temperature ≤18°C)Pressure3.0-4.0barFlow Rate5HPWeightsMain Machine\Heater\Electronic Control Box, Etc.4TEquipment External DimensionsMain Unit(L×W×H)2583×1593×2086mmWhole Machine(L×W×H)3740×4741×2747mmMachine ConfigurationElectrical/Control ComponentsProximity switchSouth KoreaFanicsContactorsFrenchSchneider ElectricButtonsFrenchSchneider ElectricTouchscreensTaiwanKunlun Tong statePLCJapanMitsubishiPower switchJapanOmronServo motorTaiwanELESYServo driveTaiwanELESYValveCheck valveUKNorgrenHigh Pressure Blow Off ValveUKNorgrenLow Pressure Action ValveGermanyFestoCylindersStandard CylinderGermanyFestoFinger CylinderJapanSMC or STCThin CylinderGermanyFestoSealing cylinderJoint VenturesNovartisMechanicalSpeed reducerTaiwanKinorRiebold ReducerTaiwanTaiChuangSlidewayTaiwanHIWINRemarks: all above component are imported with original packaging. We has the right to change the default parameter according to the marketing change or customer special requirement without further notification, a 5% change of the equivalent parameter will be allowable against the marketing trend and the spare parts supply condition!)Process FlowCertificationsPacking & DeliveryPackingMachine with wooden case or wooden base packaging, which are suitable for long distance transportation, antirust and damp proof, shockproof and anti-rough-handling, suitable for sea, land transportation and integral lift.Delivery60 days after the down paymentBoth parties need confirm the bottle drawing within 20 days after down paymentBuyer shall send preforms for testing within 20 days before machine deliveryAfter Sales ServiceWarrantySeller guarantees the equipment achieves technical performance index within the time appointed by both parties in contractSeller guarantees to be responsible for any defect, fault and damage resulted from seller’s responsibility by design, manufacture, installation and commissioningThe warranty time is 12 months since acceptance of the equipment or 15 months since deliver to loading port.
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