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China, Chinese Industry Benchmark Durable Eco-Friendly Automatic Capping Machine for Water Heater Production1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Industrial Customized ServiceWelding ServiceAutomatic Capping MachineDurable Eco-Friendly Capping Machine
Guangdong Zhenfulong Machinery Equipment Co., Ltd.
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Product DescriptionAutomatic Dotting Cap MachineThis equipment is for the cylinder and end cap assembly and welding equipment, by manual put the end cap and the middle cylinder, the equipment by itself to complete the cylinder and end cap assembly and spot welding the whole process. The traditional process of manual pairing and spot welding by manual 12-18 welding points, manual need to carry out 12-18 times welding, in comparison, this equipment can be general workers instead of welders, the equipment once welded 6 welding points, spot welding welding welding points for 24 points, greatly improving production efficiency and product quality.Manually load the two end caps into the fixed mould respectively, and then put the cylinder onto the pallet of the equipment. Make sure to start the machine, the movable seat on both sides of the machine moves forward, pressing the cylinder into the guiding mould and tightening it with the two end caps. Spot welding torch start, the machine is designed for 6 torches spot welding at the same time. After spot welding once, the workpiece will be rotated 90 degrees and spot welded again. There are a total of 12 spots in the single head. After spot welding is finished, the pallet frame rises, the movable seat retreats, the pallet frame descends, and the inner liner rolls down along the inclined frame to the conveying line, ready for the next process.No.ItemUnitParameterRemarks1Applicable Diametermm?190 - ?410Corresponding molds need to be replaced for different diameters2Total Length of Inner Tank Cylinderminmm450-maxmm800-3Thickness of Original Platemm1.5 - 2-4Strength of Original PlateMPa≤250-5Total Installed Capacity of the MachinekW2.5-6Overall Dimensionsm4.2×1.1×1.8Length × Width × Height7WeightTon2.7-8Production Cycle (Single Machine)s/pcsAbout 28-9Number of Personnel EquippedPCS1-1. Which manual operations can automation equipment replace?Mainly replaces highly repetitive, precision-demanding, labor-intensive, or hazardous operations such as assembly, welding, material handling, sorting, packaging, and inspection. Particularly suitable for electronics, automotive, food, pharmaceuticals, and similar industries. 2. What levels of precision and efficiency can the equipment achieve?Precision varies by equipment type. For example, precision assembly equipment can achieve repeat position accuracy of ±0.01mm, while welding robots achieve path accuracy of ±0.1mm. Efficiency is typically 3-10 times higher than manual labor and supports 24/7 operation, depending on production scenarios. 3. Does the equipment support flexible production (multi-variety, small-batch switching)?Modern automation equipment (e.g., robots, smart production lines) often supports flexibility. Quick changeovers for diverse products are achieved through programming or fixture replacement, meeting customized production needs. 4. Can we directly install automation equipment into our existing production line?Requires evaluation of current line layout, processes, and product characteristics. Most scenarios allow customization for compatibility, though complex cases may require partial line modifications. 5. What skill level is required to operate the equipment?Basic operations (startup, shutdown, daily checks) require minimal training. Programming and maintenance need professionals, but enterprises can opt for training services or supplier-provided technical support. 6. What is the typical payback period for automation upgrades?Usually 1-3 years, depending on equipment investment, labor cost savings, and productivity gains. Labor-intensive industries or high-capacity enterprises experience shorter payback cycles. 7. What is the warranty period, and what after-sales services are provided?Standard warranty is 1-2 years, extendable for core components. Services include installation, troubleshooting, spare parts replacement, and remote support; some suppliers offer regular maintenance. 8. What is the response time for equipment failures?Reputable suppliers commit to 24-hour response; local service points provide on-site repair within 48 hours. Remote diagnosis is prioritized for remote areas before dispatching engineers. 9. Do you provide equipment upgrades or re-engineering services?Most suppliers support upgrades (software updates, feature expansions). If production needs significantly change, re-engineering or retrofitting based on new process requirements is available. 10. Is automation equipment more energy-intensive than manual labor?Initial energy consumption may increase due to machine operation, but long-term comprehensive energy use (including labor and material waste) decreases through efficiency gains and defect reduction. Aligns with energy-saving trends. 11. Is automation suitable for small-to-medium enterprises (SMEs)?Yes. Cost-effective solutions (e.g., compact robots, modular equipment) now exist for SMEs, with lower upfront investment. Significantly enhances production stability, especially for enterprises with steady order volumes.
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