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China, Chinese Quick Cooling Precise Temperature Control Customized Aluminum Die Cast Mould1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
ValveOther Valves PartsDie Casting MouldCustomized Aluminum Mould
Qingdao Jiaen Machinery Technology Co., Ltd
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Product Description Product Description Molds: The Backbone of Precision ManufacturingMolds are essential tools in manufacturing, designed to shape materials like metal, plastic, or glass into precise products. Crafted from high - strength materials such as tool steel, they feature complex structures to meet diverse production needs. With high precision and durability, molds ensure consistent quality across large production volumes, making them key to efficient and reliable manufacturing processes. Key Features:? 1. High Precision? Molds are designed and manufactured to extremely precise tolerances. For example,in precision injection molds and die-casting molds, the dimensional accuracy of critical parts can reach within ±0.01mm or even higher. This precision ensures that the products formed by the molds meet strict quality requirements, such as the precise fit of components in automotive and electronic products.? The surface finish of molds is also of high qurality. Smooth surfaces with a surface roughness value as low as Ra0.1-Ra0.8μm can be achieved, which is crucial for producing products with good appearance and performance, like optical lenses and high-end consumer electronics castings.? 2. Complex Structure? Molds often feature intricate and complex structures to meet the requirements of different product shapes. They may include multiple cavities, cores, sliders, lifters, and complex gating systems. For instance, injection molds for producing multi - functional plastic parts may have side - action mechanisms to form undercuts, and elaborate cooling channels integrated within the mold to ensure uniform cooling of the material during the molding process.? Lost - wax casting molds can replicate highly detailed and complex geometries of parts, such as turbine blades with internal cooling passages and fine surface textures, which are difficult to achieve through other manufacturing methods.? 3. High Strength and Durability? Molds are made from high - quality materials, such as tool steels, alloy steels, and some special engineering materials, which endow them with high strength. These materials can withstand the high pressure, high temperature, and mechanical forces generated during the molding process. For example, die - casting molds are subjected to high - pressure injection of molten metal, and their materials must have sufficient strength to prevent deformation or breakage.? With proper heat treatment and surface treatment, molds exhibit excellent durability. Heat treatment processes like quenching and tempering improve the material's hardness and toughness, while surface treatments such as nitriding and coating enhance wear resistance and corrosion resistance, enabling molds to maintain their performance and accuracy over a large number of production cycles.? 4. Customizability? Each mold is customized according to specific product requirements. Different products have unique shapes, sizes, functions, and production volumes, so mold design and manufacturing need to be tailored accordingly. For example, a mold for producing a small batch of specialized medical devices will have a different design compared to a mold for mass - producing consumer - grade plastic containers.? Molds can also be modified and optimized during the production process. Based on trial - molding results and product improvement needs, adjustments can be made to the mold structure, dimensions, or surface finish to better meet production and product quality requirements.? 5. High - Cost and Long - Lead Time? The design, material procurement, and manufacturing of molds involve significant costs. High - precision machining equipment, skilled labor, and expensive materials contribute to the high cost. Additionally, the use of advanced manufacturing technologies like EDM (Electrical Discharge Machining) and CNC machining further increases the production cost.? The production cycle of molds is relatively long. From the initial design concept, through detailed design, material preparation, machining, heat treatment, surface treatment, to final assembly and debugging, each step requires careful operation and quality control, resulting in a long lead time, which can range from several weeks to several months depending on the complexity of the mold.BrandJiaenOur productsAuto spare parts,High-speed Train spare parts,Wind power accessories,communications and security equipment spare parts,Fire Accessories etc, such as Sheet plate series,Cabinet Series, Casting series,CNC machining series, Forging Series. Injection plastic series etcPlace of OriginQingdao China (Mainland)SizeOEM Standard SizeColorMatte or gloss or upon clent's requirementProcessTurning. milling, grinding,machiningProduct CertificationISO9001.ISO 45001,ISO14001,IAFT16949,EN15085Available MaterialsAL:5052/5754/5082/5083/6061/6063/6082....ZL101/ZL102/ADC12...Carbon Steel: Q235B/Q345E/Q345D/SPCC/SECC/DX51D/DX53D...Stainless steel: 304/316/430/201...SurfacePaint spraying.Power coating.Anodized,Polishing.Sandblasting,Electrophoresis,Passivation etcPaymentT/T,L/C,Money Gram,Western UnionDeliverySample: 3~5 days for no mould items and 7~10 days for mould itemsMass goods:15~20 working daysDesign Drawing We specialize in OEM manufacturing, providing you with high-quality, customized products that align perfectly with your project requirements.Production process flows:1. Mold Design and PreparationThe process begins with designing a mold or die based on the product's specifications.The mold is typically made from hardened steel and consists of two halves: the stationary (fixed) half and the moving (ejector) half.The mold is prepped and cleaned before each casting cycle to ensure smooth production.2. Melting the AluminumAluminum alloy ingots are melted in a furnace at temperatures around 660°C (1220°F). The molten aluminum is kept at a specific temperature to ensure fluidity and optimal casting properties.3. Injection into the MoldThe molten aluminum is injected into the mold cavity under high pressure, typically ranging from 1,500 to 25,000 psi. This pressure ensures that the molten metal fills every detail of the mold quickly and efficiently.There are two primary types of injection:Hot chamber die casting (used less for aluminum due to high melting points)Cold chamber die casting, where the molten aluminum is ladled into the injection chamber for each cycle.4. CoolingOnce the molten aluminum fills the mold, it begins to cool and solidify rapidly. Cooling time depends on the part's thickness and the material used but typically takes a few seconds to a minute.5. EjectionAfter the part solidifies, the moving half of the mold opens, and ejector pins push the cast aluminum part out of the mold. This stage requires precision to avoid damaging the part.6. TrimmingExcess material, such as flash (thin layer of metal that leaks between mold halves), and runners, is removed in the trimming process. Trimming is usually done manually or by using trimming presses.7. Surface Treatment and Machining (if required)Depending on the product's requirements, additional machining operations (such as drilling, milling, or tapping) might be performed to achieve the final shape and dimensions.Surface treatments like polishing, powder coating, anodizing, or painting can be applied to improve corrosion resistance and surface aesthetics.8. Quality InspectionThe finished parts are inspected for defects, such as porosity, cracks, or dimensional inaccuracies. Common inspection methods include X-ray analysis, dimensional checks, and surface finish evaluations.9. Packaging and ShippingOnce quality standards are met, the parts are packed according to customer requirements and prepared for shipment.This streamlined process ensures that aluminum die casting is efficient and cost-effective, especially for large production runs of intricate parts.Main ProductCompany ProfileAt Jiaen MFG, we specialize in providing high-quality custom manufacturing solutions with a focus on precision metal and plastic processing. With years of expertise in the mechanical industry, we cater to a diverse range of sectors, offering services that include sheet metal fabrication, machining, casting, and injection molding.Our commitment to excellence is reflected in every product we deliver. We understand the importance of quality, fast delivery, and flexibility, which is why we offer competitive pricing, low minimum order quantities (MOQ), and a customer-first approach. From initial design to final production, our dedicated team works closely with clients to ensure that every detail meets their exact specifications.Located in the heart of China's manufacturing hub, Jiaen MFG is equipped with state-of-the-art machinery and a robust quality control system. We have successfully collaborated with clients from around the globe, including America and Europe, providing tailored solutions that drive success.Whether you need a one-off prototype or large-scale production, Jiaen MFG is your trusted partner for reliable and efficient manufacturing services. ExhibitionCooperative CustomerPackaging & Shipping FAQQ1: Samples Leading Time?A: Mould items ( casting & injection plastic):15-20 dayssheet plate : 5 daysCNC maching : 3-5 daysWelding:2 daysMould cost :100% prepaid and free samples for quality confrmation ,free <usd10Q2: Shipment terms:A: FOB QINGDAO /SHANGHAI/Tianjin CIF,DDPQ3: Do you have a minimum order quantity limit?A: The minimum order quantity is low, and 1pc sample is available for inspection.Q4: How do you deliver the goods and how long does it take to arrive?A: We usually deliver goods by DHL, UPS, FedEx or TNT. It usually takes 3-5 days to arrive. Sea and airtransportation are also optional.Q5: Whether inspection to keep the quality ?1.Accessories samples inspeciton;2.Finished samples inspeciton;3.First article inspection ;4.Rounting inspeciton ;5.Spot inspection;6.100% inspection if requested .Q6: How Can Your Custom Manufacturing Services Enhance Our Product Quality And Market Appeal?A: Our state-of-the-art manufacturing processes, including laser cutting, CNC machining, and Casting,ensure precision and quality. By partnering with us, you'll gain access to superior quality products that standout in the market, elevating your brand's reputation and customer satisfaction.Q7: As A Business With Varying Demands, How Can Your Low MOQs Benefit Us?A: We understand the dynamic nature of your demands. Our flexible production lines and low MOQs meanyou can respond swiftly to market changes without overcommiting resources, ensuring your business staysagile and cost-effective.Q8: What Assurances Can You Offer In Terms Of Delivery Timelines And Supply Reliability?A: With over 20 years of experience and a proven track record in serving international markets, we prideourselves on timely delivery and supply reliability. Our efficient production management and logistics expertisemean you can count on us for consistent supply, keeping your operations smooth and uninterrupted.
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