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China, Chinese Industrial High-Performance Gantry Welding Equipment - Customizable Features1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderHigh-Performance EquipmentIndustrial Welding Equipment
Jiangsu Hupan Welding Technology Co., LTD
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Product Description Product Description1, Product OverviewIntroducing our state-of-the-art dynamic gantry friction stir welding equipment, expertly designed for high-precision and high-efficiency welding of large workpieces. This innovative device boasts a movable gantry structure with a fixed workpiece, making it ideally suited for the intricate welding demands of industries such as new energy vehicles, rail transit, and aerospace. Utilizing cutting-edge solid-phase connection technology, friction stir welding capitalizes on the heat generated by a high-speed rotating stirring head, seamlessly welding materials in a thermoplastic state without the additional need for filler materials or protective gases. Our welding process is not only exceptionally efficient but also environmentally friendly, setting a new standard in sustainable manufacturing.2, Product Features1. Precision Motion Control: Experience unparalleled accuracy in completing diverse complex trajectory welding tasks, perfectly meeting stringent high-precision welding specifications.2. High-Speed Stirring Head: Elevate your welding efficiency and achieve superior weld quality with our advanced high-speed stirring head technology.3. Versatile Welding Modes: Choose between manual and automatic control modes, complemented by dual-mode options for constant displacement and constant pressure, catering to a wide range of welding preferences.4. Intuitive Operation Interface: Enjoy a user-centric design that makes operating the equipment straightforward and effortlessly comprehensible.5. Dependable Lubrication System: Ensure your equipment's extended service life and maintain long-term stable operations with our reliable lubrication system.6. Robust Structural Stability: Our gantry welding equipment features a vertical structure with fixed workpieces and horizontally moving gantry columns. The monolithic cast bed ensures outstanding stability and resilience against substantial axial loads.7. Expansive Worktable Capacity: The generously sized worktable accommodates large workpieces, complete with automatic loading and unloading capabilities, dual-station layouts, and more to enhance equipment efficiency. 3, Technical parameters (it seems that parameters should not appear in the introduction and can be deleted at discretion)1. Welding Capabilities: Expertly weld a variety of metal materials, including aluminum alloy (1-16mm thickness), magnesium alloy (1-16mm thickness), and copper alloy (1-8mm thickness).2. Versatile Seam Types: Capable of executing both straight line and two-dimensional curved plane welds, this equipment meets diverse welding needs.3. Equipment Dimensions: With measurements of 6530mm x 3160mm x 3140mm, our equipment is designed for optimal space utilization.4. Extensive Workbench Size: Measuring 3000mm x 1600mm, the workbench is engineered to accommodate workpieces of varying sizes.5. Generous Welding Space: A spacious 700mm welding area ensures ample room for seamless welding operations.6. Dynamic Feed Rate and Stroke: With adjustable X, Y, and Z-axis feed rates (0-6000mm/min for X and Y, 0-3000mm/min for Z) and strokes (3000mm for X, 1500mm for Y, 500mm for Z), you can tailor settings to meet specific welding process requirements.7. Variable Spindle Speed: Achieve optimal welding results with a spindle speed range of 0-3000rpm, accommodating various materials and processes.8. Flexible B-Axis Inclination: With a continuously adjustable angle of ±5°, easily tailor the mixing head angle to suit diverse welding conditions.9. Comprehensive C-Axis Travel: A 360° range allows for the welding of any planar curved weld seam, supporting the welding of complex, shaped workpieces with precision.4, Application FieldsIn the burgeoning field of new energy vehicles, our welding equipment is indispensable for fabricating key components such as battery trays, busbars, motor housings, and liquid cooling plates, offering unmatched performance and reliability.-Energy storage field: Harness the power of advanced technology to effortlessly weld energy storage boxes and bottom plates, seamlessly catering to the diverse production requirements of energy storage equipment.-In the field of rail transit, it excels in welding components like high-speed rail and subway side walls, delivering unparalleled, high-quality welding solutions tailored for the rail transit industry.Product ParametersEquipmentThe dynamic gantry friction stir welding equipment Descriptiondynamic gantry, 2D weldingNominal welding thickness (mm, 6xxx aluminum alloy)1~16Installation spaceWorktable length3000mmWorktable width1600mmWorking travelX-axis3000mmY-axis1500mmZ-axis500mmB-axis±5oC-axis±360oWorking speedX-axis0~6000mm/minY-axis0~6000mm/minZ-axis0~3000mm/minB-axisManualC-axis20rpmSpindle maximum no-load speed (rpm, max.)3000Spindle power (KW, max.)18Motion axisCPUCNC + touch screenControl modeConstant pressureX-axisAC servo + screwY-axisAC servo + screwZ-axisAC servo + screwB-axisManualC-axisAC servo gear pairAuxiliary functionsLightingLED lightLubricationCentralized automaticMonitoringHD cameraOverall dimensions (mm)Length (X-direction)6530Width (Y-direction)3160Height (Z-direction)3140Company ProfileFAQQ1.What is the Trade Term?A1:Ex-work factory , FOB Shanghai, FOB Tianjin, CIFQ2. How long is the guarantee (period)?A2: Two years quality warranty .Q3.what kind of service can you provide for FSW ? A3: We can provide turn-key service, including FSW equipment and jig design, manufacturing, debugging, delivery and also welding processing. The customer just give us a blueprint, and then we make it real. Q4.How long is delivery time for FSW equipment? A4: For standard machines, within 60-75days upon receive deposit, for customized machine, the time depends on complexity of the machine. Q5.What is the Payment term?A5:T/T or L/C at sight. 40% Deposit for start the production, the balance before the shipment when goods are ready.Q6.What is the packing details?A6: The goods are installed in the fumigation carte, which meets requirements of Custom. Q8.What kind of documents we will provide to you?A8: B/L, Commercial Invoice, Packing List, Certificate of Original. with these documents you or your borker can do the customsdeclaration at your side.Q9. During shipping, if there is a damage to products, how do you get replacement?A9: During shipping, our shipping agency will try to ensure the safety of the goods. If there is a damage to products, they wouldbe responsible for the damage .If it is not a very serious problems ,we will help you and compensate you the damaged parts.Q10. If there are any missing parts in our shipment, how long it takes for you to send?A10: If there is some small missing components, we will DHL to you ASAP within one week.
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