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China, Chinese High-Performance Gantry Welding Equipment for Industrial Applications - Customized1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderHigh-Performance EquipmentIndustrial Applications Equipment
Jiangsu Hupan Welding Technology Co., LTD
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Product Description Product Description1, Product OverviewIntroducing the dynamic gantry friction stir welding equipment, a marvel of precision and efficiency tailored for the welding of large-scale workpieces. Engineered with a movable gantry structure and stationary workpiece, this equipment is perfectly suited to tackle the intricate demands of industries like new energy vehicles, rail transit, and aerospace. Utilizing the innovative solid-phase connection technology of friction stir welding, this device harnesses the heat generated by the stirring head's high-speed rotation and the workpiece's friction. It welds materials in a thermoplastic state without the need for additional filling materials or protective gases, ensuring a green and environmentally sustainable welding process.2, Product Features1. Precision at its finest: The equipment boasts high-precision motion control, adeptly executing complex trajectory welding tasks and fulfilling stringent precision welding requirements.2. Enhanced efficiency: Equipped with a high-speed stirring head, this feature not only boosts welding efficiency but also ensures superior weld quality.3. Versatile welding modes: Offers dual welding operation modes-manual and automatic control-as well as a flexible dual-mode control of constant displacement and constant pressure.4. Intuitive user interface: Designed with a user-friendly operation interface, ensuring that the operation is simple and easily comprehensible.5. Dependable lubrication: Features a reliable lubrication system that extends the equipment's lifespan and guarantees long-term stable performance.6. Robust structural integrity: With a vertical structure for fixed workpieces and horizontal gantry column movement, the equipment's bed is integrally cast for exceptional stability and resilience against large axial loads.7. Expansive workspace: The generous worktable accommodates large-sized workpieces, bolstered by automatic loading and unloading capabilities and a dual station layout to optimize equipment efficiency.3, Technical parameters (it seems that parameters should not appear in the introduction and can be deleted at discretion)1. Versatile material compatibility: Capable of welding diverse metal materials including aluminum alloy (thickness 1-16mm), magnesium alloy (thickness 1-16mm), and copper alloy (thickness 1-8mm).2. Seam versatility: Proficient in welding straight line seams and two-dimensional curved plane seams.3. Equipment dimensions: Measures a robust 6530mm x 3160mm x 3140mm in length, width, and height.4. Spacious workbench: At 3000mm × 1600mm, it accommodates workpieces of varying sizes, fulfilling diverse welding requirements.5. Ample welding space: With a generous 700mm of welding space, it provides ample room for seamless operations.6. Dynamic feed rates and strokes: X-axis feed rate reaches 0-6000mm/min with a 3000mm stroke, Y-axis feed rate is 0-6000mm/min with a 1500mm stroke, and Z-axis feed rate is 0-3000mm/min with a 500mm stroke, allowing flexible adjustments for optimal welding process execution.7. Adaptable spindle speed: Ranges from 0-3000rpm, catering to diverse material and process speed requirements.8. Adjustable B-axis: Features a continuously adjustable inclination angle of ± 5°, facilitating optimal mixing head angle adjustments to suit various welding conditions.9. Comprehensive C-axis travel: With a ± 360° travel, it can execute welding on any planar curved weld seam, adeptly managing complex-shaped workpieces.4, Application Fields-Pioneering the field of new energy vehicles, it is extensively employed in welding components such as battery trays, busbars, motor housings, and liquid cooling plates.-Energy storage field: Our cutting-edge gantry welding equipment excels in the energy storage sector, effortlessly welding energy storage boxes, bottom plates, and more. Designed to meet and exceed the stringent production demands of energy storage machinery, our solution ensures reliability and efficiency.-In the field of rail transit, our robust welding solution is the ideal choice for high-speed rail and subway components, including side walls. Delivering unparalleled quality and precision, it provides exceptional welding solutions tailored to the unique requirements of the rail transit industry. Product ParametersEquipmentThe dynamic gantry friction stir welding equipment Descriptiondynamic gantry, 2D weldingNominal welding thickness (mm, 6xxx aluminum alloy)1~16Installation spaceWorktable length3000mmWorktable width1600mmWorking travelX-axis3000mmY-axis1500mmZ-axis500mmB-axis±5oC-axis±360oWorking speedX-axis0~6000mm/minY-axis0~6000mm/minZ-axis0~3000mm/minB-axisManualC-axis20rpmSpindle maximum no-load speed (rpm, max.)3000Spindle power (KW, max.)18Motion axisCPUCNC + touch screenControl modeConstant pressureX-axisAC servo + screwY-axisAC servo + screwZ-axisAC servo + screwB-axisManualC-axisAC servo gear pairAuxiliary functionsLightingLED lightLubricationCentralized automaticMonitoringHD cameraOverall dimensions (mm)Length (X-direction)6530Width (Y-direction)3160Height (Z-direction)3140Company ProfileFAQ Q1.What is the Trade Term?A1:Ex-work factory , FOB Shanghai, FOB Tianjin, CIFQ2. How long is the guarantee (period)?A2: Two years quality warranty .Q3.what kind of service can you provide for FSW ? A3: We can provide turn-key service, including FSW equipment and jig design, manufacturing, debugging, delivery and also welding processing. The customer just give us a blueprint, and then we make it real. Q4.How long is delivery time for FSW equipment?A4: For standard machines, within 60-75days upon receive deposit, for customized machine, the time depends on complexity of the machine. Q5.What is the Payment term?A5:T/T or L/C at sight. 40% Deposit for start the production, the balance before the shipment when goods are ready.Q6.What is the packing details?A6: The goods are installed in the fumigation carte, which meets requirements of Custom. Q8.What kind of documents we will provide to you?A8: B/L, Commercial Invoice, Packing List, Certificate of Original. with these documents you or your borker can do the customsdeclaration at your side.Q9. During shipping, if there is a damage to products, how do you get replacement?A9: During shipping, our shipping agency will try to ensure the safety of the goods. If there is a damage to products, they wouldbe responsible for the damage .If it is not a very serious problems ,we will help you and compensate you the damaged parts.Q10. If there are any missing parts in our shipment, how long it takes for you to send?A10: If there is some small missing components, we will DHL to you ASAP within one week.
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