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China, Chinese Khpp Magnetic Automatic Pipe Orbital Welder1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentTube WelderAutomatic Pipe Welding MachineAutomatic Pipe Welder
Shenzhen Smart Electromechanical Co., Ltd
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Product Description Product Description KHPP could solve the issue of operator error in gas tungsten arc welding(GMAW/FCAW/MIG/MAG). KHPP is composed of the power supply with integrated computer control and the welding head.KHPP could process carbon steel, stainless steel , alloy steel, etc.KHPP Mainly used in oil, gas, water treatment industry, petrochemical industry, chemical industry, construction machinery, power plant and other industries.KHPP could be used for Tube to tube, tube to elbow, tube to neck flange, tube to Tee joint, tube to concentric reducer, seam on vertical plate and so on, with wire feeding.Features:1. To solve the issue of operator error in GMAW / MIG / MAG. PLC-controlled process runs with little intervention from the operator.2. Magnetic Type carriage - can run around the tubes for doing all-position welding work.3. OSC/AVC functions - with oscillation OSC and arc voltage control AVC.4. To guarantee high quality repeatable welding. a successful programming monitors variables and performs periodic samples during its test welding. LCD touch screen, easy to input.5. Intelligent storage. Welding programs are stored in PLC system automatically when inputting.6. High productivity. 2-3 times higher than conventional MIG welding.7. 10 hours continuous welding. qualified welding torch and power and water cooling system make it.8. Car-integrated design, freedom of movement.9. Small space of scientific design Product Parameters3. Machine Specifications3.1 Welding Power Source Power brand & modelKemppi HiArc M500 / X3-500 / Panasonic YD-500FR as optionVoltage (3-Phases 50/60Hz)380±10% 3 phases 50/60HzRated Power60% 24.5KVA100% 17KVAOutput 40oC500A / 39.0V390A / 33.5VFuse35AFiller Wire Speed0~25m/minSize(L*W*H) of power source716*385*485mmWeight of power source41 kgTotal Gross Weight of complete set90 kgElectromagnetic compatibilityAProtection gradeIP23S3.2 Operation of control system On/off button:Press the button for 5 seconds for on and offF1 button: Button for the system serial numberF4 button:F4 button for the screen on/off.Current button: increasing by "+", decreasing by "-".Voltagebutton: increasing by "+", decreasing by "-".Wire feeder button: Press to feed wire, free button to stopWelding button: Press to start welding, another press to stopStart button: Machine running according to the parameter setting(oscillator,welding,carriage)Stop button: press to stop all of the functionCarrier control button: "On"to moving, "off"to stopWelding speed button: "+"to speed up,"-"to brakeClockwise button: welding torch clockwise rotationCounterclockwise button: welding torch Counterclockwise rotationLeft: Welding torch move leftRight: Welding torch move rightForward: Carriage moving forwardBackward: Carriage moving backwardUp button: Torch liftingDown button: Torch going downOscillator button: Torch left/right oscillation, another press to stopOscillator speed button:"+"to speed up,"-"to brakeOscillator width button: "+"to widen,"-"to narrowingLeft residence button: Press"+"and "-"to adjusting the left residence timeRight residence button:Press"+"and "-"to adjusting the right residence time3.3 Magnetic Type welding carriage device Material application: carbon steel, stainless steel(needs customized guiding rail) , alloy steel, etc.Weld Joint applicable: Multi kinds of joint,eg. Pipe-pipe welding joint, pipe-elbow welding joint,pipe-flange welding joint.(it may use the pseudo tube transition connection sometimes when necessary)Driving system: Step motor wheel rod and worm gear drivingSpeed adjustment: Button press controlAdjustment mode: Electric adjustment Oscillator system: Our proprietary technology product / stepper motor Oscillation.Control system: Our proprietary technology product, digital controlParameters of welding carriageWorking VoltageRated Voltage DC12-35V Normal: DC24 Rated Power:<100WCurrent Range80A-500ASwing Speed0-100Swing Width2mm-30mmLeft / Right timing0-2sWeld Speed(run speed)0-750mm/min(0-99)Common used welding speed150-220mm/min(adjustment)Suitable pipe Dia.≥OD130mm(≥4inch)Suitable wall thickness5-50mmSuitable MaterialCarbon steel, stainless steel(need customized guiding rail), alloy steel, etc.Welding wire dia.OD 1.0mm-1.2mmCarriage sizeL280 * W150 * H230(mm)Carriage Net Weight11kgControl cable length10m(between welder and wire feeder, customizable)Torch cable length5m(between welder and carriage)Power cable length3m(customizable)Space around pipe≥300mm(suggestion as 400mm) 4. Automatic wire feeder system The wire feeder application 0.8mm-1.6 mm Dia filling welding wire,up to 300mm Dia/105mm width wire wheel,and always make sure the melting point of wire and raw material is nearly same when weldingAttention! You have to check the figure, size of wire feeding wheel and grooves of wire feeding wheel when every time wire change,check whether the wire pipe is matched with the wire. It is necessary to check whether the polarity used is suitable for filling wire or not.The operator can adjust the pressure of the wheel the wire feeding wheel mechanical to leading the wire into wire pipe and gun smoothly.To clockwise rotate the black pressure adjust knob to add pressure of wire feedingwheelTo anti-clockwise rotate the black pressure adjust knob to release pressure of wire feeding wheelAdjustment knob carved the pressure adjust scope,higher pressure, more eye-catching scaleMake sure to set the enough pressure for the strong C.S&S.S filling wire to avoid any wire slip from wire feeding wheel.Attention! Over pressure will easy lead to deformation and damage of filling wire,plus easy to damage the drive wheel bearing,it happens to shortening the services life. There are two kinds of different size of groove.The user can turn on the fastening screws of the driving wheel, and the groove needed to rotate the driving wheel. The common grooves are facing out. 5. Option parts: guiding railsIf the pipe/tank material is carbon steel, and pipe/tank surface is smooth and fluent for welding carriage running, then the guiding rails is not a necessary unit, as an option part, it's up to you but we suggest it.If the pipe/tank material is stainless steel, then it must need guiding rails because the welding carriage can't be fixed on stainless steel material directly.5.1) Customized specialized guiding rail: suit for pipes in carbon steel or stainless steel, the guiding rail size is customized depending on pipe diameter, two semi-circles are locked on pipe surface.5.2) Normal flexible guiding rail: suits for large size storage tanks(generally diameter over 1500mm) or steel plate. There are magnetic type for carbon steel material or vacuum type for stainless steel material.Length: 1.5m or 2m/pc * 2pcs6. Operating processPut the welding carriage device on the tube spool or weld position and connect Earth Clamp.Find the down button on the remote control panel and press the button when the weld torch 10mm-15mm away form the tube spool or workpiece, making the weld torch up and downOperate the Oscillation button to check the welding torch Oscillation width when the joint position, and adjust the Oscillator speed button /Oscillator width button to lead the torch right position. Left/right residence button to adjust the welding voltage and current, also get the right speed of welding carriage which required by the technical parameterThe width of the pipe bevels can tell you if you need to oscillate the torch or not(not required when the very narrow bevel)Press the corotation Reversal function button to decide the welding direction.Press the start button after the carriage movingAdjust Oscillation parameter and the attitude of welding torch first, then make the parameter of the carriage is right and start moving, the last, adjust the Voltage & Current and start weldingAlways keep attention the torch is alignment of joint center or not when welding and fix them if any deviationIf the torch deviation to left, press the right button and make the gun move to the right, same as the torch deviation to right.Move the welding carrier and clean the surface when done.7. Operating Programming7.1 Welding torch position: Vertical and downward sloping to the tube spool or welding position7.2 Oscillation and weldingStrictly require to adjust the Oscillation width and speed first before welding, and check the position of oscillation is match the width of bevel or not, normally we will leave a wire Dia width for both joint gap sides when cap welding, under normal circumstances, the filling thickness of MIG welding is about 2mm, if the thickness of cap welding is over 2mm ,then the Oscillation width should not over the bevel width.When the filling bevel is narrow, first filling suggest start with the narrow swing and low voltage & current.The left and right residence time of the Oscillation is based on the melting of molten iron in the furnace bath to the edge of the weld. And the time of left and right residence is not more than 100 [1 seconds]. The adjustment range of the left and right stopping time set by the machine factory is 0 - 150 [two] Second.8. Welding Application in sitePackaging & Shipping Packaging: Plywood CasePacking Size: 810x775x670mmNet weight:90KGGross Weight:130KGVolume:0.42CBM FAQ 1.Can I purchase products which are not shown on the website? Yes. Please send us your detailed requirements and we will try to help with your specific needs.2.How can I place an order?You can contact us by email (see contact page).3.Where do you loading the goods?Shanghai or Ningbo or Qingdao or Shenzhen port, etc.4.How to make payment?You can pay us by Paypal, L/C ,T/T and West Union,etc.5.What is the type of our transportation?As your requirement, by express, truck, rail, by sea or by air.6.Can you offer the customers product sample?Yes .After receiving your inquiry , we will arrange to send the sample within 3 days.7.How do you pack the goods ?According to customer's request. 8.What is your payment terms?FOB Shenzhen, Guangzhou, Qingdao, Shanghai /Ningbo or other city in China , Or CIF Destination.9.Can you also offer the service with OEM and ODM ?Yes. We can offer OEM/ODM service. Please send us your brand information and specification.10.How long is the warranty of your products ? Generally, it's one-year-warranty. During the warranty period, we offer you free maintenance.After the warranty time, lower price for customers buying breakdown parts.
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