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China, Chinese 20 Ton Motorized Welding Rotator for Wind Tower Fabrication1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentWelding Auxiliary Equipment ApparatusWelding RotatorWelding Roller
Changzhou Yuanzhipeng Intelligent Technology Co., Ltd
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Product Description The greatest advantage of the 20-ton welding rotator lies in its powerful load-bearing capacity.It can easily handle large and heavy workpieces, such as the welding and assembly operations of large ship sections, giant storage tanks, and large-diameter pressure pipelines. This is something that a welding rotator with a smaller load-bearing capacity can't achieve. Meanwhile, to ensure stability and reliability when bearing heavy loads, the 20-ton welding rotator usually adopts a more robust structural design and high-quality materials, and is equipped with a more powerful drive system, which can provide stronger power to ensure the smooth rotation of workpieces. It can also achieve relatively precise speed control according to different welding process requirements. In addition, some 20-ton welding rotator also has good versatility and expandability. The number and spacing of rollers can be increased or adjusted to adapt to heavy workpieces of different sizes and shapes.Resize Welding Machinery's 20-ton motorized welding rotator is engineered for precision welding of wind tower sections and other large-diameter cylindrical components. Designed to handle heavy loads up to 20,000 kg, this robust rotator ensures stable smooth rotation for SAW, MIG, and MAG welding processes, delivering high-quality defect-free welds in demanding industrial environmentsApplicationHere are the most common application scenarios for welding turning rolls & welding rotator:1.Pipe WeldingApplication Description: Used to rotate pipes for circumferential welding.Industries:Oil and gas (e.g., oil pipelines, natural gas pipelines)Chemical (e.g., process pipelines)Construction (e.g., water supply and drainage pipelines)Advantages: Ensures uniform welding and improves welding quality and efficiency.2. Pressure Vessel ManufacturingApplication Description: Used to rotate cylindrical or tank bodies for longitudinal and circumferential welding.Industries:Boiler manufacturingStorage tank manufacturing (e.g., liquefied gas tanks, chemical storage tanks)Advantages: Suitable for welding small to medium-sized vessels with flexible operation. 3. Steel Structure Manufacturing Application Description: Used to rotate large steel structural components, such as bridge parts and towers.Industries:Bridge engineeringBuilding steel structuresAdvantages: Improves welding precision and reduces manual operation difficulty.4. ShipbuildingApplication Description: Used to rotate ship components, such as pipes and cylindrical bodies.Industries:ShipyardsShip repairAdvantages: Suitable for welding and assembling small to medium-sized ship components.5. Machinery ManufacturingApplication Description: Used to rotate mechanical parts, such as shafts and rollers.Industries:Engineering machineryMining machineryAgricultural machineryAdvantages: Enhances welding efficiency and ensures the quality of welded parts.6. Wind Power Equipment ManufacturingApplication Description: Used to rotate wind turbine towers or other components.Industries:Wind power equipment manufacturingAdvantages: Suitable for welding and assembling small to medium-sized towers.7. Maintenance and RepairApplication Description: Used to repair or maintain pipes, cylindrical bodies, and other equipment.Industries:Equipment repairFactory maintenanceAdvantages: Portable and flexible, ideal for on-site repairs.Education and TrainingApplication Description: Used for welding training or teaching demonstrations.ndustries:Vocational schoolsWelding training centersAdvantages: Simple operation, suitable for beginners.Other ApplicationsSpraying and Inspection: Used to rotate workpieces for spraying or non-destructive testing (e.g., ultrasonic testing, X-ray testing).Assembly: Used to rotate workpieces for assembly operations.ParametersModelLoadingCapacity(T)Metal RollerPU/Rubber RollerWorkpiece DiameterMotor PowerLinear Speed(m/h)Speed Adjust ModeDiameter(mm)Width(mm)Diameter(mm)Width(mm)Minimum(mm)Maximum(mm)Single drive(kw)Dual drive(kw)HGZ-55?24420?250100?250?25000.75/6-60m/hAc frequencyconversion steplessHGZ-1010?29425?300120?320?32001.1/HGZ-2020?34430?350120?500?38001.5/HGZ-4040?39440?400120?450?450032×1.5HGZ-6060?44450?450120?750?500042×2.2HGZ-8080?49460?500120?850?550042×3HGZ-100100?49480?500120?1000?63005.52×3HGZ-150150?49480?500120?1000?63007.52×4Other ModelSupport customization according to customer needsSelf aligned welding rotatorThe self aligned welding rotator is mainly used for welding, installation and polishing of cylinders in wind power, pressure vessel, petrochemical, pipeline, steel structure, boiler, shipyard, nuclear power and other industries.It can automatically adjust the Angle of the clamp frame through different workpiece diameters.Steel-rubber combination roller, large bearing capacity, strong driving capacity. According to the driving mode is divided into single drive, double drive two forms.The rolls drive adopts AC frequency conversion technology to achieve stepless speed regulation, and the remote control box can digitally display the rotation speed of the workpiece, which is eye-catching and intuitive.HGZ series adjustable welding rotator is widely used in boiler, pressure vessel, petroleum, chemical, machinery and other manufacturing industries, drum and other cylindrical components of the inner and outer longitudinal seam and inner and outer ring seam automatic welding or polishing. It has advanced structure, complete functions and easy operation, and plays a reliable guarantee role in improving product quality. FeaturesPolyurethane is an emerging organic polymer material, known as the "fifth plastic", with good oil resistance, toughness, wear resistance, and aging resistance. The polyurethane rollers used in our roller racks are cast from imported polyurethane. Compared with ordinary rubber, they have higher mechanical strength (2 to 3 times that of natural rubber), excellent wear resistance (5 to 10 times that of natural rubber), outstanding compression resistance, and high elasticity at high hardness (a feature not found in other rubbers), and are particularly suitable for welding of wind tower production lines and stainless steel cylinders.The roller bearing adopts aligning roller bearing, which has the characteristics of strong bearing capacity and impact resistance.All shaft parts have been tempered, and gear parts have been tempered and quenched.The welding base is formed by plate welding and destressed, with sufficient strength to ensure long-term use.All shaft holes are processed by CNC boring machines, and the transmission gear accuracy is level 7 to ensure dimensional accuracy.The electric control system consists of a control box and a hand control box. The control box and the active roller frame are separated by a connecting power cord to avoid damage due to operating errors; the connection line between the control box and the hand control box uses an ultra-soft multi-wire cable to ensure safe use.Why Choose us1.Professional team and technicians, one-stop design and production.2.Reasonable design and solid materials.Stable quality and operation, longer service life.3.Multiple production lines with sufficient production capacity to quickly complete order requirements.5.Mass production, factory direct with competitive prices.6.Flexible logistics solutions, professional packaging and shipping.7.Rich case experience ,support customization.8.The concept of company "Customer demand first, product quality and business reputation first." Focus on long-term customer relationships.Warranty and after-sales*Free warranty for one year (limited to product manufacturing quality problems).*Provide long-term online free technical consulting services for equipment.*Free of charge to provide customers with welding process consulting services.*Support engineers to perform on-site installation and maintenance, but customers are required to bear the engineer fees and travel expenses separately.*Professional team and installation. Fast logistics solutions and rich product range*Batch production, high production capacity, fast order completion.*Heavy equipment production capacity and experience, rich case accumulation, can customize a variety of models, one-stop technical solution design and manufacturing.Abut us: Resize welding machinery is funded as Wuxi Yuanpeng Machinery in 2003, situated at the beautiful scenic Tai Lake -a land of plenty in City Wuxi, with more than 20 years experience in welding machinery manufacturing and solution providing. We are specially engaged in the production of equipments such as automatic welding center, turning roller, welding rotator, welding positioner, laser processing equipments etc.
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