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China, Chinese Hwashi Automatic Welding Robot for Aluminum Panel Arc Welding1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Laser EquipmentAutomatic Welding RobotAluminum Panel
Guangdong Hwashi Technology Inc.
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Product Description Product DescriptionHWASHI Automatic Welding Robot for Aluminum Panel Arc WeldingHWASHI welding robot is compact, with small size, which is a dedicated arc welding robot. This robot equipped with international Brands welding power, can achieve a stable welding, access to high-precision welding path, shorten the welding cycle, with high repeat positioning accuracy, fast running, welding process stability, high consistency of the weld, and can shorten the product replacement cycle, The corresponding equipment investment. Widely used in automotive and accessories, motorcycles and accessories, engineering machinery and other metal welding field.The process is suitable for materials and components that are to be welded at high speed with a narrow weld seam and low thermal distortion. As a result, laser welding is used for high-precision applications in a wide range of industries, including the automotive, aerospace and medical sectors. 1. Improve the labor intensity of workers, can work in harmful environment. 2. Shorten the production preparation cycle, reduce enterprise investment.3. Stabilize and improve the welding quality of work pieces.4. Reduced requirements for workers to operate skills.5. Simple operation, convenient for users.Project BackgroundAluminium Sheet MIG Welding Robot Unit (Applied in one of the aluminium panel company in Dongguan, China)Customer Requirement1. Use robot to replace labor force for welding. Manual loading and unloading of product. One time fixing of the product onto the fixture.2. Workpiece material: aluminium sheet, wall thickness: 1-2mm; Size: 500x350mm3. The workpiece should be welded on one side and request to reduce the deformation. The flatness of the workpiece should be +/-1mm. Welding EffectSolutions1. The complete welding robot system includes 2 sets of HS-R6-08 1.4m arm length robot, 2 sets of 400A Aluminium MIG welding machine, 2 sets of automatic anti-collision welding gun, 1 set of fixed table and fixture, 1 set of welding gun cleaner, etc.2. In order to guarantee the stability and consistency of welding quality, we suggest to equip with welding gun cleaner device.3. Automatic welding is carried out by a six-axis robot MIG welder. The cylinders or fast clamps are used to fix the position of the product with the lever principle to ensure the positioning requirements of automatic welding of the robot, so as to ensure that it can be welded to each part of the productApplication Effect1. The double-station positioner layout can realize long time continuous welding, welding efficiency and welding quality has been significantly improved;2. The positioner realizes the workpiece clamping at one time, and automatically realizes the alternating welding of the four corners of product, the deformation is effectively controlled.3. This machine can achieve automatic welding with manually loading material. It can also improve the welding quality and welding efficiency. What's more, it can reduce the production cost. The problem of unstable quality and low production efficiency caused by pure manual operation has been solved.4. Robot replace manual welding. Welding industry is a high-risk industry, high temperature, arc light and welding smoke have a certain impact on the physical and mental health of workers;5. It is an inevitable trend to use robots to replace welding robots in welding, which is not only the promotion of the market, but also the requirement of technological upgrading. According to the product requirement, the machine will be designed as follows1. Positioner, manual loading;2. Cylinder for clamping the product;3. automatic positioner to turn over the fixture;4. Robot automatic welding;5. Manual unloading the product;6. Welding gun cleaner deviceMAIN FEATURES 1. Welding system: Panasonic MIG or TIG welding machine with automatic wire feeding system, laser welding machine and resistance spot welding machine. Stable performance.2. Automatic alarm system: if any problem on the wire feeding or gas supply and so on, the welding robot will alarm and the welding will stop until you clear the alarm.3. Welding gun system: famous brand TBI welding gun.4. Welding gun cleaning and wire cutting system: TBI brand.5. Working station positioner: It is designed with two sets of working table. Single table could achieve 360° rotation which is suitable for multi-angle welding. Two sets of positioner system could achieve 180°rotation through spindle motor. It could achieve alternative use so as to increase efficiency.6. Work piece clamping system: the cylinders will push and clamp the work piece. Balanced and stable clamping force.7. Arc light baffle: cylinder pushes automatic rotation. Use for preventing light pollution during working process.8. Start control panel system: Manual/Automatic button platform with portable structure. Convenient for operation. Robot Welding ProcessesHWASHI robots provide maximum workina range and canbe installed from multiple andles to improve the flexibility of the system, The mechanical arm can instal various types of welding torches. arious welding power sources can be matched to meet diferent weldingrequirements and realize various welding processes.Provide different types of welding positioner 1. it can work in coordination with the robot to ensure constant welding speed and attitude and provide higher welding quality.2. Use imported servo motor with high precision reducer, high rotary accuracy, accurate positioning, and strong bearing capacity.3. By turning the workpiece fixed on the worktable to the required welding angle.Provide the 7th axis of the customized machine 1. Increase the working range of the robot to solve the disadvantages of limited working range caused by limited movement range of the robot.2. Robot slide rail installation: the robot can walk alone or walk with matching welding power supply and robot control cabinet as a whole according to the on-site working conditions of customers.3. Special protective mechanism to prevent welding spatter or dust in the air which will cause bad impact of precision parts.4. In order to adapt to the different conditions of different customers, be able to do different configuration and installation for customer.Robot Integration In addition to HWASHI robot systems, we can also integrate with international brands of robot to provide complete welding robot solutions.Robot Cases and Welding SampleWelding Robot Applications Welding robot can weld iron, stainless steel, galvanized pipes, plates, wires, tubes, and small and large workpieces can be robotically welded with good and beautiful welding effect Application and samples We can provide customized service for you. Our engineers will discuss the specific welding requirement with you and come out withthe suitable technical proposal based on your samples or drawings.Factory & CertificateHWASHI 22 years+ experience welding solutions expert Guangdong Hwashi Technology Inc. which was established in 2001, is located in Huizhou, Guangdong province in China. We are the high-tech enterprise which is specialized in developing, manufacturing, and selling of resistance welding machine, automatic welding machine and industrial robot station. We have total two manufacturing plants covering an area about 60000 square meters.There are about 200 staffs in Hwashi, and among which there are more than 20 mechanical and electrical engineers. Most of our engineers got more than 10 years experience in welding industry. Until now, we got more than 70 patents regarding the welding machine projects. Our machines have been exported to more than 70 counrties in the world. And we have local distributor in Russia, Turkey, Romania, Saudi Arabia, Malaysia, Indonesia, India, and USA, etc. who will provide you professional pre-sales and after-sales service in local.CertificationsWe have passed the international certifications such as CE certification, ISO 9001quality management system certification, enterprise certification and design patents.After-sales service & Customer visiting1.spot welding machine 1 years warranty except consumable parts2.Plenty of technical support online is available3.Quick Back-up Parts Available&Technical Assistance4."Training Video","Instruction Book",and"Operation Manual"will be offeredPacking & Delivery Acceptable Delivery Terms EXW, FOB, C&F, CIF, DDU, DDP Quality Control Strictly control all aspects of incoming materials, processing, assembly, commissioning, testing, packaging and shipping to ensure the performance and quality of welding products. Professional Package 1. Whole film packaging machine; 2. Anti-collision package edge; 3. Wooden box and pallets with iron binding belt.Service Team& feedbackProfessional TeamOver the years, Hwashi has cultivated a large number of talented, dedicated and innovative Hwashi people. We have a professional team of experts with rich experience in electrical engineering, mechanical design and welding technology. Since its establishment 22 years ago, hwashi technology has traveled to all corners of the world, participated in more than 100 exhibitions and served more than 8,000 customersFAQQ1: What is the price of your machine?Answer: our machines are customized for your requirements. If you want to get the appropriate price, please provide us the following information.* The material and thickness of your product* The minimum and maximum size of your product* The welding position of your products* The automation level that you want to achieve* It would be better if you can provide us the detailed product drawings so our engineer can come out with the suitabletechnical proposal and price for you.Q2: What is the warranty period of your machine?Answer: our standard warranty period is one year after shipment. If you want to extend the warranty period, there will be extra cost.Q3: What if my machine damaged doing the warranty period?Answer: firstly, our engineer will help you to diagnose the problem via online guidance. if any parts damaged during the warranty period, we will send the parts to you for replacement free of charge. If you can not fix he problem by replacement of the new parts, we will send engineer to your factory to help fixing the machine.Q4: What is the delivery time of your machine?Answer: it depends on the complexity of your machine. Most of our standard machine we got in stock, then we can shape the machine with the seven days after receiving your payment. If you need the Customized machine, normally it would take about 30-90 days to complete the machine.Q5: Can we send the sample to you for welding test?Answer: yes. You can send us the samples for welding test and we will send you the pictures and videos after the testing. If you need, we can also send the samples back to your country so you can check the welding quality by yourself before ordering the machine.Q6: Can you provide us the machine drawings and technical proposal?Answer: yes. After receiving your detailed requirement and product drawings, our engineer will come out with the suitabletechnical proposal with the basic machine concept drawings to you. Be size after you placing the order we will send you the more detailed design drawings of the machine to you for confirmation. Only after you confirming the drawings then we will start the manufacturing process.Q7: What's your payment terms?Answer: we can accept the following payment terms: T/T, L/C, Western Union, trade assurance. (we prefer you to choose the trade assurance order. If you are not satisfied with the machine that you order, or we delay the shipping time, then you can apply the complaint on . )Q8: How can we install the machine?Answer: for some simple machines we will provide you the english operation manual, the operation video and also we will provide you the online guidance and training to your engineer so you can set up the machine easily. For some complicated machines, we will send engineer to your country to help installation and training. But there will be extra cost for Engineer, including the salary,visa cost, round-trip ticket cost, and accommodation fee will be covered by the buyer.
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