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China, Chinese Effective Steam Compressor for Pharmaceutical Wastewater Treatment with Adjustable Features1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
CompressorCentrifugal CompressorEffective CompressorSteam Compressor
NANTONG DART-RICH FAN CO.,LTD
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Product Description Product DescriptionDive into the efficiency of MVR technology—Mechanical Vapor Recompression. This revolutionary energy-saving system significantly reduces the need for external energy by ingeniously reutilizing secondary steam energy. The core principle involves compressing secondary steam, generated by the evaporator, with a high-efficiency steam compressor. This process transforms electrical energy into thermal energy, elevating the pressure and temperature of the secondary steam. Subsequently, the enhanced steam is cycled back to the evaporator, heating materials and inducing evaporation. Thus, the ingenious recycling of the latent heat of vaporization of the secondary steam is realized, delivering unparalleled energy efficiency.Introducing the DM series Single-stage geared steam compressor, a masterpiece of engineering designed for optimal performance. This sophisticated system encompasses a meticulously designed compressor body, robust coupling, precision gearbox, efficient lubrication system, powerful motor, and a state-of-the-art electric instrument coupled with an anti-surge control system. Its compact structure ensures it is not only easy to maintain but also perfectly suited for seamless integration into your operations.Installation Instructions3.3.1 Begin by setting the compressor base perfectly on the prepared foundation. Carefully place wedge-shaped shims beneath the base to precisely adjust the unit's level.Position the wedge-shaped irons alternately for optimal stability. Once leveled, securely spot weld the wedges at 4 to 5 strategic points. Remember, these wedges should becustom-crafted and installed by users based on their specific setup. Ensure that the contact surface is perfectly smooth, allowing even distribution of pressure.The wedge iron should never bear a load exceeding 40Kg/cm2).3.3.2 Utilize a highly precise level to achieve perfect leveling. The exact leveling requirements are: an axial precision of 0.05/1000mm and a horizontal precision of 0.10/1000mm for the unit.Maintain these precise levels to ensure optimal performance and longevity of the unit.3.3.3 Perfectly align the coupling. Prior to commencing alignment, ensure that you follow these critical prerequisites:1) Ensure the main power supply is completely disconnected;2) Carefully remove the protective coupling shield;3) Detach the diaphragm coupling's intermediate section with caution;4) Verify the motor installation plane's flatness, ensuring it's immaculate and devoid of any debris;5) The motor bolt holes should be larger than the bolts to allow for effortless loosening and adjustment;6) Prepare sufficient stainless steel gaskets that perfectly cover the motor's foot. These should be free from any attachments and perfectly leveled. Do not insert long, thin gaskets between the motor and base for adjustments;7) Employ a dial indicator or a laser alignment tool with a meticulous accuracy of 0.01mm, to be provided by the customer.8) Prepare a sturdy bracket to support the dial indicator as per the schematic below;9) Use the motor wheel hub mounting bracket to affix a dial indicator to the wheel hub's edge, and place the indicator probe on the compressor wheel hub's outer edge;10) Adjust the motor feet bolts to align the compressor and motor center lines. The maximum deviation for outer circles should be 0.05mm, ensuring the motor shaft center line exceeds the compressor low-speed shaft center line. Coupling end faces should be within 0.03~0.05mm;11) Once aligned, firmly tighten the motor foot bolts and recheck for outer circle and end face alignment precision.;12) After a successful motor idling test, reinstall the coupling's intermediate section to complete the setup.3.3.4 Post alignment of the casing: secure the anchor bolts firmly. Once mechanical operations are conducted, or after a trial run, loosen and retighten the bolts to ensure continued stability and security.3.3.5 The impeller, a crucial high-speed component, must remain free from any solid or liquid intrusion to prevent irreversible damage. Ensure that all connected inlet and outlet pipelines are meticulously clean and adhere to the system's steam corrosion standards. Any non-compliant pipelines must be promptly refurbished. We highlyrecommend installing solid-liquid separation equipment, such as a gas scrubber or sedimentation tee, before the straight pipe at the compressor's entrance for enhanced protection.3.3.6 When installing the compressor's inlet and outlet pipes, adhere to the PI diagram for integrating relevant pipeline accessories. The connected pipeline should be supported by independent brackets, ensuring no undue weight is imposed on the compressor body.3.3.7 Once the main fan and all its auxiliary equipment have been meticulously installed and the concrete has fully set, it's time to initiate the compressor operation test. This pivotal step ensures optimal functionality and performance.3.3.8 For seamless integration and operation, the compressor's electric control cabinet must be stationed within a 5-meter radius of the compressor. The wiring connection stretching from the compressor to the electric control cabinet should be carefully threaded through a conduit that travels underground. Once the electric control cabinet is securely positioned, ensure that the wiring terminals inside the cabinet are meticulously linked with the lines at the remote DCS, establishing a precise and reliable connection.Company ProfileNantong Dart-Rich Fan Co., LTD., formerly known as State-Owned Nantong Fan Factory, was established in the year 1966. A landmark moment in its history came in June 2019 when a pivotal equity structure reform was executed. This transformation paved the way for the company to evolve into a dynamic partnership enterprise. Embracing the rapid strides in its growth journey, Dart-Rich (Hunan) Fan Co., Ltd. was inaugurated in December 2020 to cater to the burgeoning demands. The company's relentless pursuit of excellence propelled them to integrate cutting-edge German technology in 2004, resulting in revolutionary advancements across multiple facets, including product stability, reliability, efficiency, noise reduction, wear resistance, and temperature endurance. Renowned as the principal architect of the standard for integral geared assembly type centrifugal steam compressors.Dart-Rich proudly holds ISO9001, ISO14001, and ISO45001 certifications. Our flagship offerings encompass steam compressors, fans, and blowers, serving a broad spectrum of industries such as metallurgy, chemical processing, electric power, environmental conservation, construction materials, light industry, and renewable energy. We are adept at delivering system optimization solutions and comprehensive maintenance services that drive energy-efficient upgrades in wind systems.At Dart-Rich, we are staunch advocates of continuous innovation—be it in management, mechanisms, culture, or technology. Our unwavering commitment to building a digitally intelligent ecosystem, a culture of striving, and the 'three wisdoms' propels us to gain profound market insights, spur organizational transformation, enhance our customer service capabilities, and ensure swift, sustainable growth.Guided by our core values of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism,' Dart-Rich is steadfast in its pursuit to elevate enterprise value, maximize customer benefits, and foster shared responsibility, innovation, and mutual success with all stakeholders. Our vision is to ascend as the frontrunner in the realm of reliable green fluid machinery!Our Advantages1. Featuring a high-efficiency 3D flow semi-open impeller, our product boasts a cutting-edge aerodynamic and structural design. This advanced impeller profile ensures the blower operates over a broad spectrum of stable conditions. Impressively, the main machine's highest polytropic efficiency can soar up to a remarkable 88%.2. Thanks to the implementation of a vaneless diffuser, this product offers an extensive operating range, adapting seamlessly to varying demands.3. With a compact and integrated design, the gearbox and compressor are seamlessly merged, maximizing efficiency and space utility.4. This product arrives as a complete skid-mounted package, which includes the compressor, gearbox, and motor. This design not only streamlines transportation but also simplifies installation processes.5. Offering a high degree of automation, our product guarantees exceptional reliability and efficiency. It is engineered for energy-saving performance and ease of operation, ensuring user-friendly interaction.After Sales Service1, Embodying our philosophy of 'intelligent service,' we are steadfast in delivering solutions that are 'more accurate, more comprehensive.' With 13 strategically located marketing service centres across China, our expansive sales and service network spans the entire globe, ensuring you receive unparalleled support.2, Our dedicated after-sales service team, equipped with passports, stands ready to swiftly address international maintenance needs, providing you with a seamless 24-hour support experience during project execution.3, '1191' Service Commitment: We pledge to address on-site issues within just 1 minute, respond to your service requests within 1 hour, offer a comprehensive solution within 9 hours, and ensure our personnel are on-site within 1 day to resolve any concerns effectively. 4, Round-the-clock support service hotline: 0086-400-625-2668.FAQQ1. Are you a factory?A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.Q2. Where is your factory?A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.Q3. How long is your warranty?A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.Q4. What certification do you have?A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.Q5. What accessories do you use for your machine?A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.Q6. How many years of history does your factory have?A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.Q7. Do you have an official website?A7. If you have any questions, please feel free to contact us.Performance RangeThe comprehensive suite of pneumatic technology employed in this cutting-edge product is sourced from internationally developed models and sophisticated design software. This empowers us to deliver rapid and optimal model selection for our valued clients. Our product lineup is impressively categorized into 18 distinct series, each catering to an applicable flow rate ranging from 1 to 240 t/h. Furthermore, they offer a temperature rise of 8-24oC, ensuring superior adaptability and performance across various applications.Harnessing an advanced suite of pneumatic technology imported from well-established international models and state-of-the-art design software, this product ensures the fastest and most precise selection for our users. It is available in 5 comprehensive series, with an applicable flow range spanning from 4 to 250 t/h. Additionally, it features a temperature rise capacity of 4-11.2oC, providing remarkable efficiency and versatility to meet diverse operational needs.Application Areas1. Heat Pump Distillation: Revolutionizing energy efficiency, our technology is crafted to significantly enhance performance and sustainability in heat pump distillation processes.2. Waste Heat Recovery: Unlock potential energy savings with our advanced solutions for reclaiming waste heat, boosting overall system efficiency.3. Environmental Protection Field: From industrial wastewater treatment to innovative solutions for lithium battery wastewater, our technology is pivotal in wastewater recycling, landfill leachate management, and the sophisticated separation of sodium and potassium in waste incineration fly ash leachate.4. Lithium-Ion Battery Industry: Leading the charge with solutions for salt lake lithium extraction, iron phosphate processing, and effective wastewater treatment from various lithium battery processes, including disassembly and nickel battery circulation.5. New Energy Industry: Spearheading the future with cutting-edge treatments for photovoltaic and polycrystalline silicon wastewater, ensuring ecological sustainability in the new energy sector.6. Food & Beverage Industry: Elevate taste and efficiency with our technology, expertly designed for the concentration and extraction of amino acids like alanine, sugar liquid drying, and the enhancement of beverage jam concentrations.7. Pharmaceutical Industry: Our solutions are key in the efficient evaporation, concentration, crystallization, and drying processes in both Chinese and Western medicine production, ensuring superior product quality.8. Chemical Industry: Optimize processes with our advanced devices for caprolactam polymerization, polylactic acid PLA production, and evaporation crystallization techniques for a plethora of applications including mannitol concentration and fragrance purification.9. Metallurgical Industry: Innovating wastewater treatment processes for sintering desulfurization, coking, vanadium extraction, and smelting, driving cost-efficiency and ecological compliance.10. Power Industry: Leading the way in the treatment of desulfurized wastewater from power stations, ensuring sustainable operations and environmental responsibility.
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