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Drying MachineRotary Drying MachineOrganic Fertilizer Production LineManure Dryer
Zhengzhou Jiutian Technology Machinery Co., Ltd.
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Product Description Organic Fertilizer (Drying & Pelleting) Production LineProduct DescriptionWith the rapid development of intensive farms, livestock and poultry manure, agricultural waste, food, and kitchen waste have become increasingly serious environmental pollution. But these materials are valuable resources for the production of feed and fertilizers. If they can be developed and used, this is essential for developing animal husbandry and crop production, saving food, and helping increase agricultural production and income.Jiutian has developed a complete set of equipment for the production line of organic fertilizer, rapid fermentation, drying, granulation, and mixing of animal waste and various waste residue agricultural, food, kitchen, and other materials. This is complete equipment from raw material collection to finished product packaging.Working PrincipleThe organic fertilizer dryer can dry poultry manure with a moisture content of up to 70-80% to 13% at one time, reaching the safe storage moisture standard. The whole process is carried out in a closed system, thereby reducing environmental pollution during the drying process. The equipment is mainly composed of heat source, feeder, feeder, rotary drum, discharger, material crushing device, induced draft fan, unloader and power distribution cabinet. After the dewatered wet material is added to the dryer, it will fully contact with the hot air under the turning of the plate, which accelerates the speed of heat and mass transfer during drying. The material is dried under the action of the inclined copy board and the heating medium. In the other section, the star-shaped discharge valve discharges the dried finished product.Applications1.Cow manure: The cow dung contains 14.5% organic matter, N:0.30 ~ 0.45%, P:0.15 ~ 0.25%, K:0.10 ~ 0.15%, It is a kind of high value of the soil fertilizer. The organic matter and nutrient content of cow dung are lowest than the livestock manure. A slow-acting fertilizer.2.Pig manure:Pig manure contains 15% organic matter and the total nutrient content is not high,N:0.5 ~ 0.45, P:0.6% ~ 0.5%, K:0.35 ~ 0.45%,Pig manure texture is fine, composition is complex, containing protein, fat, organic acids, cellulose, semi cellulose and inorganic salt. Pig manure containing more nitrogen, carbon, and nitrogen ratio (14:1). Generally easy to be microbial decomposition.3.Chicken manure:Chicken manure contains rich nutrients, Contains: dry matter:89.8%, crude protein:28.8%, crude fiber:12.7%, digestible protein:14.4%, nitrogen-free extract:28.8%, phosphorus:2.6% Calcium:8.7%,Histidine:0.23%,methionine:0.11%, leucine:0.87%, lysine:0.53%, phenylalanine:0.46%.Through proper processing and utilization, it can be a very good green organic fertilizer or chicken feed, Chicken manure as farm manure, have higher efficiency than pig manure, cow dung etc. each ton sticky chicken manure containing plant nutrients :N:11.35 kg, P(P2O5):10.44 kg, K (K2O):5.45 kg.In addition, the chicken manure contains a lot of organic matter, also can be used for making biogas feedstock.Technological Process1. Fermentation Process: The initial stage of the production line is organic matter fermentation. During the preparation stage, the compost will be fed into the mixer to be tumbling action and mixed, in order to further increase the efficiency of the fermentation speed.2. Crushing Process: During this process, through the crusher crushing the compost block, be ready for the pelleting process, If the efficiency of compost fermentation is good, without lumps, this step can be omitted.3. Quantitative composition process: If you need to add many kinds of material in the processing. In order to improve the processing efficiency and the exact proportion of the ingredients in the processing. You can use the automatic batching system. The system contains a number of quantitative belt scales. On the other hand, if the production is pure organic fertilizer, this step can be omitted.4. Pelleting process: The disc pellet mill (also named rotary drum pellet mill) is widely used in fertilizer granulation. As the core step of the production line, our equipment can automatically sieve the most suitable shape of the pellets according to our customer's demand. After the granulation of fertilizer, it can keep the release of fertility, greatly slowing the number of artificial fertilization.5. Drying process: In order to reshape the pellet shape and better storage. The humidity of the fertilizer should no more than 14%. The rotary drum dryer is widely used for drying fertilizer pellets.6. Cooling process: In order to increase the hardness of fertilizer pellets. We need to cool the fertilizer pellets after drying them. The Roller cooling machine can be satisfied with this demand.7. Screening process: Through the drum screen sieve machine to sieving the moderate size pellets. The too small or too large size of fertilizer pellets will be re-crushed and re-granulation.8. Coating process: Use the roller coating machine to carry on the coating to the fertilizer granule. In order to prevent particle adhesion.9. Packing process: The packing process is the end stage of the whole plant. Generally, the automatic packing machine is more efficient in bags for sale.10. Dust collector system: The ash and dust will be collected from the whole production line.11. Associated Equipment: Such as the belt conveyor and bucket elevator, etc.Our Advantages1. Strong adaptability. Suitable for the different formulations, different moisture content, and different concentrations of the compound fertilizer and organic fertilizer.2. Unique drying and cooling processing and handling. It can be sufficient for drying and cooling material, and again spheronization and polishing on pellets.3. Low-temperature drying technology. It can produce rich in active microbial ecological fertilizer.4. Advanced technological processing design. The advantage of the equipment layout is reasonable, compact structure, small spatial footprint.5. Using the rotary drum dryer by the main hosts of the system. The advantage is strong adaptability, easy operation, and running stability, and most reliable.6. The hot air furnace could choose oil, gas, coal, biomass, and other efficient automatic (or manual) hot air furnace as a heat source. The advantage is reasonable design, high thermal efficiency, and low drying cost.7. Unique sealing device. It can be increasing the efficiency, without dust particles, and improve the operating environment8. Suitable for the different desired customers that have different production capacity requirements. For example, the required capacity of 1-20 million tons per year.Product ParametersModelJTFG1212JTFG1412JTFG1615JTFG1916JTFG2012/3JTFG2512/3Chicken manure organic fertilizer (m3/h)1-22-43-66-812-2025-30Cow manure organic fertilizer (m3/h)2-33-55-78-1015-2530-40Total power (kW)22-3026-4035-5040-6065-8090-120Energy consumption(Standard coal)(kg)150150140140125125 Packaging & ShippingYour device will be well packaged in a container for long-trip shipping.Successful Cases Zhengzhou Jiutian Machinery Equipment Co., Ltd. dryer products cover all kinds of drying machine products such as organic fertilizer, coal slime, dregs, biomass, sludge, yeast, coconut fiber and chaff, and coconut. At present, the company not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Egypt, C?te d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia. In many overseas countries such as Sri Lanka, Chile, and the United States, the dryer case was established and successfully put into operation, and the quality and technology of the dryer products were in line with international standards.Company Profile Founded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients productively, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine. Jiutian Machinery products include biomass drying and pelletizing production line, feed dregs drying equipment, coal drying upgrading equipment, poultry manure drying equipment, coconut fiber, and coir drying machine, and related wood shaving machine, pellet machine, dehydration machine, carbonization furnace, etc. At present, Jiutian not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, C?te d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia, Sri Lanka. In Chile, the United States and other countries have established a case of dryers and successfully put them into production, to achieve the quality and technology of dryer products and international standards.FAQQ: What is your Business Model? Trading company or factory?A: We are a 19 years factory, all our machinery is manufactured by ourselves, factory direct sales, product quality, and after-sales service can be guaranteed.Q: Can I visit your factory?A: Yes. Many domestic and international customers visit our factory every year. Our company is located in Zhengzhou Henan province, China, you can come here by air or train. The nearest airport is Zhengzhou Xinzheng International Airport, and the Airport Code is CGO.We will pick you up at the airport. Welcome to visit our factory.Q: What is the Quality of your products?A: Zhengzhou Jiutian products come with the best quality, and our products passed CE certification, exported to lots countries around the world, such as Australia, Malaysia, India, Italy, Indonesia, Vietnam, Philippines, Korea, Brazil, Argentina, Russia, South Africa, etc. You can rest assured of the quality absolutely.Q: How long is the Warranty of your equipment?A: Our warranty period is one year generally.
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