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China, Chinese Efficient Qualified Alloy Steel Blade Horizontal/Vertical/Mobile/Fixed Double-Shaft Shredder1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Recycling MachineMetal Recycling MachineDouble-Shaft ShredderQualified Double-Shaft Shredder
Linyi Shengyue Machinery Technology Co., Ltd.
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Product Description Product DescriptionIntroduction to Double-Shaft ShredderThe double-shaft shredder stands as a pinnacle of industrial engineering, celebrated for its unmatched versatility and immense power. Known to industry professionals as the twin-shaft shredder, this masterfully engineered machine effortlessly tackles a diverse range of materials, breaking them down with precision and ease. At the heart of its innovative design is a capability to expertly tear, shear, and reduce materials into smaller, more manageable sizes, courtesy of the dynamic interplay between two counter-rotating shafts. This makes it an invaluable tool for efficient material processing and handling, seamlessly integrating into any operation.This exceptional machine is characterized by its considerable torque, robust construction, and outstanding efficiency. It plays a crucial role in recycling, waste management, and various industrial processing settings, consistently delivering top-tier performance and unwavering reliability.Key Features & Advantages1.High Torque & Powerful Shearing Action: Outfitted with two slow-speed, high-torque shafts, this remarkable machine generates an enormous shear force, smoothly handling challenging, oversized materials that single-shaft shredders struggle with. This ensures robust and dependable performance across a broad spectrum of applications.2.Durability & Reliability: Designed with precision, vital components such as cutting blades (rotors), shafts, and the gearbox are crafted from high-strength alloy steel and undergo meticulous heat treatment. This guarantees a prolonged service life and minimizes downtime, even under the most demanding conditions.3.Low Speed & High Efficiency: By operating at reduced rotational speeds, this machine significantly cuts down on noise, dust, and energy consumption while maintaining impressive throughput capacity. It combines eco-friendliness with high efficiency, perfectly aligning with contemporary industrial requirements.4.Versatility in Applications: The machine expertly handles a wide array of materials, from bulky waste to dense industrial scrap. Users can seamlessly adapt to varying tasks by selecting the appropriate rotor design and screen size, enhancing its versatility and adaptability for diverse applications.5.Automatic Reversal System: Incorporating an advanced control system, the shredder automatically reverses the shafts if it detects an overload or encounters tough materials causing jamming. This feature protects the machine from potential damage, ensuring smooth and uninterrupted operation.6.Adjustable Output Size: The desired particle size is precisely controlled by installing screens with varying aperture sizes beneath the rotors, accommodating a wide range of downstream processing needs and ensuring optimal flexibility.Working PrincipleThe operational procedure is both straightforward and highly effective:1.Feeding: Materials are smoothly introduced into the shredding chamber via a hopper, often assisted by a conveyor belt or hydraulic pusher plate to ensure consistent and secure feeding, maximizing operational efficiency and throughput.2.Grabbing & Tearing: The two parallel shafts, equipped with rows of cutting discs (rotors), rotate toward each other at low speed. Armed with hooks or cutting tips, they effectively grab and pull the materials into the shredding zone, ensuring comprehensive and efficient processing of a wide variety of materials.3.Shearing & Size Reduction: Witness the robust marvel as the rotors of our Mobile High-Performance Double Shaft Shredder ingeniously intermesh, subjecting materials to extraordinary shearing and tearing forces. Each cutting disc works in perfect harmony, methodically transforming large, cumbersome materials into smaller, manageable pieces. This not only primes the material for further processing but also ensures a level of productivity and efficiency that stands unparalleled in the industry. With every operation, it sets new benchmarks for excellence, redefining operational standards.4.Screening & Discharge: As the shredded material descends gracefully onto our superior screen grid, the high-precision system springs into action. Particles smaller than the openings are discharged with ease, ensuring an efficient and seamless process. Larger pieces remain within the chamber for additional shredding until they meet the desired specifications. This remarkable system guarantees efficiency and precision that are second to none.Common ApplicationsIn the dynamic landscape of industrial innovation, double-shaft shredders present themselves as indispensable assets across a multitude of sectors, including:Solid Waste Recycling: Unveiling the cutting-edge Vertical Double Shaft Shredder, a formidable powerhouse engineered to handle an array of waste materials with exceptional precision and efficiency. Expertly designed for MSW (Municipal Solid Waste) and industrial waste, it processes bulky items such as furniture and mattresses, alongside critical medical waste, effortlessly. This shredder conquers formidable waste management challenges, ensuring streamlined operations with unparalleled efficiency.Revolutionary Solutions in Plastic Recycling: Our state-of-the-art shredder flawlessly tackles substantial plastic blocks, pipes, barrels, and film rolls. This advanced machinery transforms massive plastic structures into manageable pieces, establishing itself as an indispensable asset for modern recycling operations. Embrace the future of plastic recycling with supreme efficiency and unrivaled ease.Innovative Approaches to Tire Recycling: Experience excellence in tire recycling with our shredder, which excels in pre-processing whole or cut tires into premium rubber chips. It sets a new industry standard, guaranteeing outputs of exceptionally high quality, perfect for further processing. Elevate your tire recycling operations to extraordinary levels with unmatched productivity and efficiency.Advanced Metal Recycling Solutions: Engineered specifically for light metals like aluminum cans, drums, and non-ferrous scrap, our shredder is the ultimate choice for transforming metal waste into valuable resources. Revolutionizing your recycling workflow, it ensures seamless conversion with outstanding precision and efficiency.Exemplary Wood Recycling Techniques: Effortlessly transform wood pallets, construction lumber, and root stocks into reusable materials using our dual-shaft shredder, crafted for optimal performance and supreme reliability. Experience wood recycling like never before, with efficiency and ease that stand unmatched.Cutting-Edge E-Waste Recycling: Our shredder offers extraordinary size reduction capabilities for computers, appliances, and other electronic devices. It facilitates effective material separation and recycling, making it an essential tool for E-waste management. Maximize productivity and resource recovery with unmatched excellence.In conclusion, the Vertical Double Shaft Shredder by Linyi Shengyue Machinery Technology Co., Ltd. stands as a pivotal cornerstone in modern material processing. With unrivaled power, reliability, and adaptability, it is the quintessential choice for industry leaders aiming to conquer the most challenging recycling and size reduction tasks effortlessly. Choose the pinnacle of excellence; choose Linyi Shengyue's Vertical Double Shaft Shredder. Configuration Parameters of Double-Shaft Shredder Model7001000120014001600180020002400Blade Box Size1000*10001000*9001200*11001400*11001500*8001500*8002000*1300mm2400*1700mmCrushed MaterialAluminum blocksWaste plasticScrap steelWaste tiresScrap iron, aluminumScrap iron, aluminumScrap iron, aluminum, car shellsStraw, woodOutput Particle Size50-100mm (customizable) 50mm (customizable)Customizable60mm*90mm (customizable)50-100mm (customizable)50-100mm (customizable)50-100mm (customizable)50-100mmHourly Output10T/H2-4T/H3T/H6T/H5T/H5T/H10T/H40T/HMotor BrandCustomizedCustomizedCustomizedCustomizedCustomizedCustomizedCustomizedCustomizedMotor Model55KW37KW55KW90KW75KW75KW110KW220KWProtection LevelIP54BT4IP54IP54IP54IP54IP54IP54Insulation LevelClass FClass FClass FClass FClass FClass FClass FClass FReducerzsy400zsy355zsy400zsy560zsy450zsy450zsy710zsy630Design Torque51351N/m20119N/m48787N/m69507N/m7035N/m7035N/m152460N/m152460N/mSafety CoverIncludedIncludedIncludedIncludedIncludedIncludedIncludedIncludedHopper1000*1000mm1400*1500mm1600*15001000*15002000*16002000*16002600*18003000*2000Control Cabinet300kW intelligent soft start160kW intelligent soft start200kW intelligent soft start200kW intelligent soft start300kW intelligent soft start300kW intelligent soft start400kW intelligent soft startIntelligent soft startChain Feeder 1000*7000mm1000mm1400*12000mm1400*7000mm1400*7000mm Discharge Conveyor600mm600*5000mm800mm800*8000mm800*5000mm800*5000mm Self-Cleaning Magnet600*1000mm600*800mm 600*800*2700mm600*800*2700mm Shell Thickness30mm30mm30mm25mm30mm30mm50mm50mmShell MaterialQ235Q235Q235Q235Q235Q235Q235Q235Main Shaft42Crmo42Crmo42Crmo42Crmo42Crmo42Crmo42Crmo42CrmoBearing Seat Bearing Q235Bearing ShaftQ235Bearing ShaftQ235Bearing ShaftQ235Bearing ShaftQ235Bearing ShaftQ235Bearing ShaftQ235Bearing ShaftQ235Bearing ShaftBladesWear-resistant alloy steel Cr12MoV, customizableWear-resistant alloy steel 5CrNiMo, customizableWear-resistant alloy steel H13, customizableWear-resistant alloy steel 5CrNiMo, customizableWear-resistant alloy steel 5CrNiMo, customizableWear-resistant alloy steel 5CrNiMo, customizableWear-resistant alloy steel H13, customizableWear-resistant alloy steel 5CrNiMo, customizableV-BeltD4450D4450D4450D4450D4450D4450D4450D4450Introduction to Single-Shaft ShredderThe The single-shaft shredder stands as a pinnacle of robust industrial shredding, boasting a singular rotating shaft adorned with precision-cutting blades. Engineered meticulously for optimal size reduction, it tackles a broad spectrum of materials including plastics, rubber, wood, and even non-ferrous metals. Operating with refined efficiency, it combines low-speed rotation with high torque, employing an innovative 'cutting and tearing' mechanism. This process transforms diverse materials into smaller, uniformly sized chips or flakes with ease and precision.Renowned for its simplicity, steadfast reliability, and cost-effective operation, this shredder has become a cornerstone in both recycling and manufacturing sectors, favored for its outstanding performance and dependability.Key Features & AdvantagesSimple & Robust Design: Featuring a streamlined architecture with a single main rotating shaft, this model simplifies maintenance requirements and often comes with a more attractive initial cost compared to its dual-shaft counterparts.1.Versatile Material Handling: Expertly processes an extensive variety of materials ranging from plastic lumps, purgings, and pipes to profiles, paper, rubber, and wood without compromising efficiency.2.Controlled Output Size: Achieve precise control over particle size by utilizing a customizable screen with designated mesh sizes beneath the rotor, ensuring uniform output tailored for subsequent processing.3.High Torque & Low Speed: Experience unparalleled cutting power with low noise and minimal dust, courtesy of its high torque coupled with low-speed operation, maximizing energy efficiency.4.Push Force System: Equipped with a robust hydraulic pusher plate, this system continuously feeds material against the rotating blades, enhancing shredding efficiency while preventing material from floating atop the rotor.5.Hopper Cooling System: Incorporates an effective water-cooling system surrounding the hopper to mitigate heat buildup, especially when processing heat-sensitive materials such as plastics.Working PrincipleThe operation of a single-shaft shredder unfolds in the following methodical steps:1.Feeding: Materials are introduced into the generously sized hopper.2.Pushing & Grabbing: A hydraulic pusher plate asserts pressure on the material against the rotor, while the hooks or blades on the rotor effectively grab and pull the material downward.3.Shearing & Cutting: Material undergoes a rigorous shearing and tearing process between the rotating blades and stationary counter-blades, achieving a clean, scissor-like cut.4.Screening & Discharge: Shredded particles land on a screen; those smaller than the screen openings are discharged seamlessly, while larger pieces remain for further reduction until the desired size is reached.Common ApplicationsSingle-shaft shredders excel in these applications:Plastic Recycling: Expertly reduces the size of plastic lumps, purgings, pipes, bottles, films, and other plastic scraps, facilitating efficient recycling.Wood Recycling: Effortlessly transforms wood waste, pallets, and branches into manageable chips, optimizing waste management.Rubber & Tire Recycling: Expertly pre-cutting tires and robust rubber blocks into smaller, more manageable chips for efficient processing.Non-Ferrous Metal Recycling: A critical application, ensuring sustainability by reclaiming valuable materials. Effortlessly shredding aluminum cans, castings, and various light metals to achieve significant volume reduction.Paper & Cardboard: Essential in recycling, our system tackles high-volume paper rolls and cardboard with ease. Meticulously shredding paper rolls and cardboard to streamline the recycling process and maximize resource utilization.Municipal & Industrial Waste: Efficient handling and reduction of waste, critical for modern waste management. Facilitating substantial volume reduction of diverse general waste streams, optimizing waste management systems.In summary, our single-shaft shredder stands as a highly efficient and cost-effective solution for both primary and secondary size reduction. It guarantees outstanding performance across a vast range of materials, making it indispensable in the recycling industry. Configuration Parameters of Single-Shaft Shredder Model600800100012001500Blade Box Size600*700860*8001000*12001200*10001500*800Crushed MaterialSponge, machine head material, plastic, waste paperPlasticSponge, machine head material, plasticPlastic, machine head materialTiresOutput Particle SizeCustomized according to buyer's requirements1-5cmCustomized according to buyer's requirementsCustomized according to buyer's requirementsCustomized according to buyer's requirementsHourly Output0.65T/H1T/H1.5T/H2T/H4-5T/HMotor BrandCustomizedCustomizedCustomizedCustomizedCustomizedMotor Model22KW45KW55KW75KW132KWProtection LevelIP54BT4IP54Explosion-proof IP54Insulation LevelClass FClass FClass FClass FClass FReducerHB-3H2HH-6HB-7HB-8HBSH-12Design Torque7035N/m6018N/m7035N/m7035N/m7035N/mSafety CoverIncludedIncludedIncludedIncludedIncludedHopper1000*12001200*15001000*15001000*15001800*1200Control CabinetIntelligent soft startIntelligent soft startIntelligent soft startIntelligent soft startIntelligent soft startShell Thickness25mm25mm25mm25mm40mmHydraulic Feeder600*4001000*7501000*700 1480*700Shell MaterialQ235Q235Q235Q235Q235Main Shaft 42Crmo 42Crmo42Crmo42Crmo42CrmoBearing Seat Bearing Q235Bearing ShaftQ235NSKQ235Bearing ShaftQ235Bearing ShaftQ235Bearing ShaftBladesWear-resistant alloy steel Cr12MoV, customizableWear-resistant alloy steel 3Cr13, customizableWear-resistant alloy steel Cr12MoV, customizableWear-resistant alloy steel Cr12MoV, customizableWear-resistant alloy steel Skd11, customizableProduct ApplicationCompany Profile Shengyue ( Linyi ) Machinery Technology Co., Ltd. is focused on environmental protection and recycling machinery manufacturing, as well as free of charges to help customers market analysis, design products line and product planning. Our company was established in 2019, but we started working in this field from year of 2010. The engineer teams in our company have rich industry experience, customization is our strength. The company has assets of more than 3 million U.S. Dollars, covering an area of more than 3000 square meters, with modern technology center, various processing precision equipment and testing facilities. The total number of employees is more than 50 persons and, the engineers are more than 10 persons in charge of scientific research and development. We have 33 utility model patents. Our main products are single-shaft shredder, double-shaft shredder, waste tire shredder, shredder blade, recycling steel crusher, metal and plastic drum crusher, household appliance crusher, as well as large furniture crusher, machine claw etc. We can provide special crusher, separation and recycling equipment according to customer's requirements. Overall technical solutions are also available. The company also places great emphasis to aftermarket service to the customers, i.e. there is an installation engineer team in the local market, giving customers installing service in free of charge; Meanwhile, we maintain a spare parts warehouse in the local market and highly valued by our oversea users. All our products have been used in Japan, Peru, Taiwan Region, Russia, India and Middle East market. We remain committed to technical innovation and creating the most valuable products for our honored customers in domestic and all over the world. Our FactoryCustomer Visit& ExhibitionCooperative ClientPackaging & ShippingFAQQ1: Why Choose Us?1) We are a scientific and technological innovation enterprise with its own factory for fifteen years, and have reached cooperation with many large domestic enterprises, central enterprises and state-owned enterprises, and are exported to many overseas countries and regions.2) With professional design and sales team, we can serve you perfect solution with competitive direct factory price.3) Our machines are popular among customers around the world.Q2: How to get samples?We can provide shredded samples. 1kg samples are free of charge, and the postage is at your own expense.Q3: What Is Our Service?Pre-Sale ServiceAccording to the customers' special requirements, we provide the most suitable project design, process design and the purchase program. Guide customers to choose the best and economical plant, recover investment within short time.Sales ServiceYou are welcome to visit our factory to test the machine. And we will customize the equipment strictly according to your special requirements and arrange the timely delivery.After-Sale ServiceWe will provide twelve months warranty for our machine. According to your need, we will dispatch our engineers to your factory to guide the installation, commissioning.
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