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China, Chinese Joinforces Piston Rod Friction Welding Machine with Optional Flash Removal1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderFriction Welding MachinePiston Rod Machine
Zhonghe Machinery Technology (Dalian) Co., Ltd.
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Product Description Basic Machine Information of ZHFW-63A Machine ModelZHFW-63AWorkpiece informationPiston Rod (take Outer Dia. 30mm-60mm, Rod Length 400-1200mm for example)Welding Point dia.Φ30mm -60mm Welding efficiency3min/piece (taking 65 specifications as an example, including outer flange remove)Welding AccuracyCoaxiality: ≤0.4mm (test the weld 20mm from the workpiece or standard test rod)Spindle speedWhen friction welding 1400 r/minRotary clamping pressure630KNSpindle motorDC 75KW Configuring DC DrivesHydraulic station motor380V, 50HZ, AC 18.5+5KW OptionalAutomatic loading and unloading system, Inner and out flange remove systemMachine WeightAbout 15 TonsMain Function & PrincipleThe Friction Welding Machine is an innovative solution for seamlessly welding homogeneous or dissimilar metals. By employing friction-generated heat, this cutting-edge technology revolutionizes metal joining. Through a process of mechanical rotary motion and precise axial pressure, the metals are heated to a plastic state. The rotary action ceases, and a formidable forge force is applied, creating an unbreakable bond at the contact surface. Friction welding stands as the epitome of durability in welding methods.Components of machineThe friction welding machine boasts a robust construction comprising various components: a lathe bed, a precision spindle box, a sophisticated rotary head and fix head clamping fixtures, an advanced sliding table, a powerful main cylinder, a state-of-the-art hydraulic system, an efficient lubrication system, and a comprehensive main drive system, all harmoniously integrated for optimal performance.a) Mainframe: The mainframe is a masterpiece of engineering, featuring a meticulously designed lathe bed, an accurate spindle box, a versatile sliding table (with options from Taiwan HIWIN or Nanjing Technology), and specialized rotary and fix head clamping fixtures, all supported by a reliable lubrication system.b) Hydraulic system: Renowned brands such as SIEMENS, BOXROTH, NOK, REXROTH, and YUKEN contribute to a hydraulic system that ensures consistent performance and reliability.c) Electric control system: Utilizing Germany's finest technology, the electric control system features a sophisticated PLC and an intuitive touch screen, both from SIEMENS, for seamless operation and monitoring.d) Rotary head and fix head clamping fixtures: Equipped with a unique set of rotary head clamping fixture and a complementary fix head clamping fixture, designed for precision and stability.e) Oil cooler: Choose between a high-performance BOXROTH or an optional configuration to suit your needs.f) Servo motor: The American Parker servo motor ensures dynamic control and exceptional precision in operations.g) Element parts: Featuring premium NSK/F-A-G bearings and S-CHNEI-DER electrical elements, this machine guarantees superior quality and longevity.The electrical system consists of power cabinet, control box, and welding quality monitoringPower cabinet: 1, The power cabinet, a bespoke two-door solution, features strategic partitioning for high and low voltage distribution, ensuring safety and efficiency.2, Equipped with a constant temperature and dehumidification air conditioner, the power cabinet maintains a stable internal environment, safeguarding its crucial components.3, Comprising premium imported brands, including CTB drive, Siemens industrial control, and Chint Electric, the main electrical components offer unmatched reliability.4, For optimal organization, the power cabinet and the main host are strategically arranged separately.5, The machine's cabling is meticulously laid with a bridge, combining safety with an aesthetically pleasing design.The control box and welding quality monitoring are independent systems1, The quality monitoring system boasts a Siemens 15-inch integrated touch panel industrial computer, offering remarkable user-friendliness and precision.2, The interface for human-computer interaction is expertly crafted with a Siemens 10-inch touch screen, complemented by physical buttons for intuitive and seamless operation.3, Each product's welding data is meticulously recorded and stored, ensuring traceability and quality assurance, with easy export capabilities.4, The system is equipped with an MES communication interface, facilitating seamless integration with broader manufacturing systems.5, Real-time detection of welding parameters ensures immediate alerts and error prompts if any deviations from preset data occur, maintaining the highest standards of quality.Welding Quality Monitoring System1, The system diligently records all product welding data, automatically storing graphic curves in convenient PDF format for easy access and analysis.2, Seamlessly archive your batch piece data by storing welding parameters in a structured tabular form, ensuring easy access and superior organization.3, Meticulously document historical error information to facilitate swift troubleshooting and enhance the reliability of your operations.4, Users have the option to select either automatic laser or pneumatic coding, enabling comprehensive traceability of workpieces with precision and efficiency. Workpiece we can weldMachine ParametersMODELMax.upset force(KN)Max.welding area(mm2)Welding dia. Speed(rpm)ZHFW-2A2020-1405-135000ZHFW-5A5050-2608-183000ZHFW-10A120150-70014-301500ZHFW-20A200150-102014-361500ZHFW-30A300314-160020-451200ZHFW-40A400500-240025-551100ZHFW-63A630960-340035-641000ZHFW-80A8001300-500040-75950ZHFW-100A10001600-600045-86890ZHFW-125A12502000-780050-100600ZHFW-160A16004300-879289-160580ZHFW-200A20005100-12500102-189500ZHFW-250A25003850-1550070-140500ZHFW-320A32006400-2000090-160380ZHFW-400A40008000-25000100-180350ZHFW-500A50008000-31400100-200320ZHFW-700A70008000-44000100-240320Company ProfileJoinforces Team boasts an impressive 18-year legacy of working alongside leading imported friction welding companies! With dedication and precision, our team has enhanced its mastery over the core technologies, drawing insights from top-tier imported equipment. Since 2018, Joinforces has been proud to collaborate with prestigious institutions such as China Harbin Institute of Technology, Dali Institute of Technology, and Wuhan University. Together, we are advancing the integration of friction welding technology across multiple industrial domains, achieving remarkable technological innovations by transitioning from imported to domestically produced welding machines.Our company uniquely stands as the sole certified service factory of Japan's SAKAE Industry in China. We spearhead SAKAE's friction welding-related operations within the country, offering a comprehensive suite of services that encompasses complete equipment sales, meticulous installation and commissioning, expert technical services, cutting-edge new product development, and reliable parts supply.Our CustomersOur esteemed clientele encompasses a prestigious array of international giants such as Hengli Hydraulics, Japan Bridgestone, Korea Hyundai, Deburgoz, Japan KYB, Japan Sumitomo, and the renowned American ITM, among other illustrious companies. Our superior products have transcended borders, finding homes in a diverse range of countries including Australia, Brazil, Italy, Russia, Belarus, Poland, Ukraine, Romania, Turkey, India, and many others, solidifying our global footprint.Packaging & ShippingFAQQ1: Does your company have sufficient export experience?A: Yes, we have more than 10 years export experienceQ2: Does your company have any export qualifications?A: Yes, we are CE,ISO CertificatedQ3: How is your after-sales service?A: We have one-year paid warranty, and our engineers can go abroad to help with machine maintenance, we have 24 hours online service for problem shooting.If you have any questions, please contact our customer service. During the purchase process, we can meet all your needs. For friction welding machine , please look for joinforces.
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