IPDB › China Industry › Industrial Equipment & Components
China, Chinese Joinforces Drill Pipe Friction Welding Machine with Optional Flash Removal System1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderFriction Welding MachineOptional Flash Removal Machine
Zhonghe Machinery Technology (Dalian) Co., Ltd.
Preview:
Product Description Basic Machine Information of ZHFW-200A Machine ModelZHFW-200AWorkpiece informationDrill Pipe (take Outer Dia. 60mm-168mm, Rod Length 5000-14000mm for example)Welding Point dia.Φ250mm -530mm Welding efficiency4min/piece (taking 127 specifications as an example, including outer flange remove)Welding AccuracyCoaxiality: ≤0.6mm (test the weld 20mm from the workpiece or standard test rod)Spindle speedWhen friction welding 900 r/minRotary clamping pressure2000KNSpindle motorDC 220KW Configuring DC DrivesHydraulic station motor380V, 50HZ, AC 15+45+11KW OptionalAutomatic loading and unloading system, Inner and out flange remove systemMachine WeightAbout 46 Tons (About 25 Tons without loading and unloading system)Main Function & PrincipleThe Friction Welding Machine is a technological marvel designed for the seamless joining of both homogeneous and dissimilar metals. Through the process of friction welding, metals are bonded using heat generated by mechanical rotary motion and axial pressure. As the pieces rub together, they reach a plastic state, and with a cessation of rotary movement, increased forge force is applied. This ensures a durable, robust connection at the contact surface, making friction welding a superior and enduring method of metal joining.Components of MachineThe Friction Welding Machine boasts an intricate assembly, including a lathe bed, spindle box, rotary head, fix head clamping fixtures, sliding table, main cylinder, and sophisticated hydraulic and lubrication systems, all driven by a main drive mechanism for optimal performance.a) Mainframe: The mainframe is a robust construction comprising a lathe bed, spindle box, and a sliding table sourced from Taiwan HIWIN or Nanjing Technology. Complete with rotary and fix head clamping fixtures, a main cylinder, and a state-of-the-art lubrication system, it stands as a testament to precision engineering.b) Hydraulic system: Renowned brands such as SIEMENS, BOXROTH, NOK, REXROTH, and YUKEN form the backbone of the hydraulic system, ensuring reliable and consistent performance.c) Electric control system: Engineered with precision, the Electric Control System features PLC and touch screens from the esteemed German brand SIEMENS, promising intuitive control and seamless operation.d) Rotary head and fix head clamping fixtures: These clamping fixtures are equipped with specialized rotary and fix head mechanisms, providing unparalleled stability and precision during welding.e) Oil cooler: Opt for BOXROTH or other optional models to ensure the machine runs efficiently, even under high thermal loads.f) Servo motor: Incorporates the high-performance American Parker servo motor for exceptional power and control.g) Element parts: The machine's durability is enhanced by premium NSK/F-A-G bearings and S-CHNEI-DER electrical elements, reflecting our commitment to quality and longevity.The electrical system comprises a power cabinet, control box, and a cutting-edge welding quality monitoring system.Power cabinet: 1, The tailored power cabinet features a dual-door design with internal high and low voltage distribution partitions, ensuring organized and efficient operation.2, Equipped with a state-of-the-art constant temperature and dehumidification air conditioner, the cabinet maintains a stable internal environment for optimal performance.3, The cabinet's main electrical components include imported brands such as CTB drive, Siemens industrial control, and Chint Electric, ensuring superior quality and reliability.4, Separate arrangements for the power cabinet and the host enhance safety and accessibility.5, The machine's cabling is elegantly laid out with a bridge system, ensuring both safety and aesthetic appeal.The control box and welding quality monitoring are independent yet integrative systems.1, A Siemens 15-inch integrated touch panel industrial computer forms the core of the quality monitoring system, providing high-resolution displays and user-friendly functionality.2, The human-computer interface is composed of a Siemens 10-inch touch screen complemented by physical buttons, allowing versatile and intuitive interaction.3, Welding data for each product is meticulously archived in the monitoring system, with the capability to export data for comprehensive analysis.4, The system is equipped with an MES communication interface, facilitating seamless integration into larger manufacturing ecosystems.5, Real-time detection of welding parameters by the quality monitoring system ensures immediate alerts and error prompts when deviations from preset data occur, maintaining consistent quality and precision.Welding Quality Monitoring System1, Effortlessly archive every welding endeavor with our advanced system, which meticulously records product welding data. Each graphic curve is automatically preserved in a convenient PDF format, ensuring easy access and review.2, Seamlessly manage batch processing with our efficient data storage. Welding parameters are systematically organized in a straightforward tabular form, facilitating quick reference and analysis.3, Maintain a comprehensive log of past discrepancies with our robust error tracking feature. Historical error information is meticulously recorded to aid in diagnostics and future improvements.4, Enhance the traceability of your workpieces with our flexible coding options. Choose between automatic laser or pneumatic coding to ensure each piece is uniquely identifiable, streamlining your operations. Workpiece we can weldMachine ParametersMODELMax.upset force(KN)Max.welding area(mm2)Welding dia. Speed(rpm)ZHFW-2A2020-1405-135000ZHFW-5A5050-2608-183000ZHFW-10A120150-70014-301500ZHFW-20A200150-102014-361500ZHFW-30A300314-160020-451200ZHFW-40A400500-240025-551100ZHFW-63A630960-340035-641000ZHFW-80A8001300-500040-75950ZHFW-100A10001600-600045-86890ZHFW-125A12502000-780050-100600ZHFW-160A16004300-879289-160580ZHFW-200A20005100-12500102-189500ZHFW-250A25003850-1550070-140500ZHFW-320A32006400-2000090-160380ZHFW-400A40008000-25000100-180350ZHFW-500A50008000-31400100-200320ZHFW-700A70008000-44000100-240320Company ProfileWith an impressive legacy of 18 years, the Joinforces Team has been at the forefront of serving imported friction welding companies with unparalleled expertise! Through meticulous research and hands-on experience, Zhonghe Machinery Technology (Dalian) Co., Ltd. has mastered the core technologies by leveraging imported equipment. In 2018, Joinforces began dynamic collaborations with prestigious institutions such as the China Harbin Institute of Technology, Dali Institute of Technology, and Wuhan University. Together, we have pioneered the advancement of friction welding technology across various industries. Our relentless pursuit of technological innovation has led to significant breakthroughs, enabling us to replace imported welding machines with superior Chinese alternatives.Our esteemed company proudly holds the unique distinction of being the sole certified service factory of Japan's renowned SAKAE Industry within China. We are entrusted with managing SAKAE's friction welding-related operations in the region, encompassing the full spectrum of complete equipment sales, installation and commissioning, technical services, innovative product development, and the seamless supply of essential parts. Our commitment to excellence ensures that we deliver nothing but the best in quality and service.Our CustomersProudly serving a prestigious roster of international clientele, Zhonghe Machinery Technology (Dalian) Co., Ltd. collaborates with renowned global giants such as Hengli Hydraulics, Japan Bridgestone, Korea Hyundai, Deburgoz, Japan KYB, Japan Sumitomo, and American ITM. Our dedication to excellence and innovation ensures our products consistently reach markets across continents including Australia, Brazil, Italy, Russia, Belarus, Poland, Ukraine, Romania, Turkey, and India, making us a trusted partner worldwide.Packaging & ShippingFAQQ1: Does your company have sufficient export experience?A: Yes, we have more than 10 years export experienceQ2: Does your company have any export qualifications?A: Yes, we are CE,ISO CertificatedQ3: How is your after-sales service?A: We have one-year paid warranty, and our engineers can go abroad to help with machine maintenance, we have 24 hours online service for problem shooting.If you have any questions, please contact our customer service. During the purchase process, we can meet all your needs. For friction welding machine , please look for joinforces.
Purchasing Request
Note: Send your purchase request, and we will screen suppliers or manufacturers for you free of charge...