IPDB › China Industry › Instruments & Meters
China, Chinese X-ray Needle Detector Machine for Shoe Inspection with Belt Conveyor1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
DetectorNeedle DetectorMetal Needle ScannerGarment Needle Detector
DongGuan Viboo Electronic Technology Co.,Ltd
Preview:
Product Description Product Description X-Ray Needle Detector Machine for Shoe Inspection with Belt ConveyorIntroductionIn the footwear manufacturing industry, safety and quality assurance are paramount. One critical step in the quality control process is the detection of broken needles, metal fragments, or foreign objects that might be embedded in or accidentally left inside shoes during production. The X-Ray Needle Detector Machine for Shoe Inspection with Belt Conveyor offers a cutting-edge, reliable, and automated solution to this challenge. This advanced inspection system combines high-resolution X-ray imaging with an intelligent conveyor system to deliver efficient, non-destructive, and high-speed inspection of footwear products.Whether you're manufacturing leather shoes, sports sneakers, children's shoes, or safety boots, this system ensures your products are free from harmful metal contaminants. The machine is designed to meet international safety standards, including those of the European Union (CE), the United States (FDA), and Japan (JET), making it an indispensable tool for footwear exporters and global manufacturers. Key Features1. High-Resolution X-Ray Imaging SystemAt the core of the machine is a sophisticated X-ray imaging system that can detect minute metal fragments, including broken sewing needles, embedded wires, or staples, with high precision. The high-contrast imaging ensures that even low-density contaminants are visible.Detection Accuracy: Up to 0.3 mm for ferrous metalsPenetration Depth: Suitable for all shoe types, including steel-toe shoesImage Enhancement: Real-time image processing and defect marking2. Automated Belt Conveyor SystemThe integrated conveyor belt automates the inspection process, allowing for continuous, hands-free operation. The belt is made of wear-resistant, food-grade materials to ensure durability and safety.Conveyor Speed: Adjustable from 10-60 meters/minuteLoad Capacity: Up to 30 kg per itemBelt Width Options: Customizable for various shoe sizes and packaging formats3. Intelligent Image Processing SoftwareAdvanced algorithms and deep-learning image analysis software ensure minimal false positives and accurate differentiation between harmless features (e.g., shoelace grommets) and hazardous contaminants.Multi-zone Analysis: Detects objects in predefined zones of the shoeAutomatic Learning Mode: Adapts to new shoe modelsAlarm System: Audio and visual alerts, with optional automatic rejection mechanism4. User-Friendly Touchscreen InterfaceA large touchscreen panel allows operators to set parameters, view inspection results, and manage stored images with ease.Language Options: English, Chinese, Spanish, and moreRecipe Management: Save up to 200 inspection presets for different shoe modelsRemote Access: Ethernet and USB ports for data export, system updates, and remote diagnostics5. Robust and Compact DesignBuilt with industrial-grade stainless steel and aluminum housing, the machine is designed for harsh factory environments while maintaining a compact footprint.Dust & Water Protection: IP66-rated inspection chamberCooling System: Efficient internal cooling fan ensures stable operationCompact Size: Fits into existing production lines without major modifications ApplicationsThis X-ray needle detector is suitable for a wide range of applications in the footwear manufacturing sector:1. Post-Sewing Quality ControlDuring the sewing process, broken needles are a common risk. This machine inspects each shoe after sewing to detect any broken needle fragments that may be left behind inside the sole, lining, or padding.2. Final Product InspectionBefore packaging and dispatch, the machine performs a comprehensive scan of each finished pair of shoes to ensure they are free of metallic contaminants.3. Safety Boot ManufacturingSteel-toe safety boots require precise discrimination between intended metal components and unwanted metal contaminants. This system can be calibrated to ignore known metal zones while detecting anomalies.4. Children's Shoe ProductionFor children's footwear, the stakes are even higher. This machine provides peace of mind that no dangerous fragments are present in products intended for infants or children. Technical SpecificationsParameterSpecificationModelXR-NSD-600S (Customizable)X-ray Power80kV / 5mA (Adjustable based on material)Detection Sensitivity0.3 mm for Fe, 0.5 mm for non-ferrous metalsInspection Tunnel Size600mm (W) × 400mm (H)Conveyor Belt Speed10-60 m/min (Variable)Display & Interface15" Touchscreen, Multi-languagePower SupplyAC 220V ±10%, 50HzRejection SystemOptional pusher, air blast, or drop gateMaterial CompatibilityLeather, synthetic, rubber, EVA, steel-toe componentsStorageUp to 50,000 inspection images with timestampSafety ComplianceCE, FDA, ISO9001Machine WeightApprox. 450 kgDimensions (L×W×H)1800mm × 850mm × 1200mm (customizable) Advantages Over Traditional Needle DetectorsTraditional magnetic needle detectors have served the industry for years, but they have significant limitations in detecting deeply embedded, low-magnetic, or shielded metal pieces. In contrast, X-ray technology provides a clear visual confirmation and detects all types of metals regardless of magnetic properties or orientation.FeatureTraditional Needle DetectorX-Ray Needle DetectorMetal Type SensitivityFerrous onlyAll metals (Fe, non-Fe, SS)Detection DepthSurface-levelDeep, multi-layer detectionImage VisualizationNoYesFalse PositivesHigherLower (AI-based)Automatic RejectionLimitedYes (Optional)FlexibilityLess adaptableRecipe-based customization Why Choose Our X-Ray Needle Detector MachineUnparalleled AccuracyOur system uses advanced digital imaging sensors and powerful software to achieve high detection rates with minimal false alarms.Time and Cost EfficiencyEliminate manual inspection and reduce product recalls, ensuring faster throughput and fewer returns from defective products.Compliance and CertificationOur equipment meets and exceeds global quality control standards, making it suitable for export-oriented shoe manufacturers.Customizable for Your NeedsFrom small boutique factories to large-scale automated plants, our machines can be tailored to your specific requirements. Installation and SupportWe offer full installation support, user training, and 24/7 remote technical assistance. On-site engineers are available for commissioning and performance validation.Training: Operational and maintenance training for staffWarranty: 1-year warranty with optional extension plansAfter-sales Service: Global support network with spare parts availability Customer Success StoriesCase Study: Sports Shoe Manufacturer in VietnamA leading sports shoe manufacturer faced multiple customer complaints regarding embedded broken needles. After installing our X-Ray Needle Detector Machine, defect rates dropped by 98%, and the client secured contracts with two global footwear brands.Case Study: Children's Footwear Exporter in IndiaThis company required strict needle detection before exporting to Europe. Our system passed EU auditing standards and helped the client increase export volume by 40% within six months. ConclusionThe X-Ray Needle Detector Machine for Shoe Inspection with Belt Conveyor is more than just a detection device-it's a complete solution for footwear quality assurance. By integrating this system into your production line, you not only ensure product safety and compliance but also enhance brand trust and customer satisfaction.As the footwear industry continues to globalize and customers demand higher quality and safety, investing in intelligent inspection technologies is no longer optional-it's essential. With our system, you're not just inspecting shoes; you're protecting your reputation. If you'd like, I can also format this for use in a catalog, website product page, or export compliance documents. Would you like a shorter brochure-style version or a Chinese version as well? Advanced X-Ray Shoes Inspection Needle Detector Machine for Enhanced Safety**Welcome to the future of footwear safety. Our X-Ray Shoes Inspection Needle Detector Machine is a cutting-edge solution designed to ensure the highest level of safety in the production and inspection of shoes. Embrace advanced technology that combines precision, efficiency, and thorough needle detection, setting a new standard for footwear manufacturing. Unparalleled Needle Detection Precision**Our machine utilizes state-of-the-art X-ray needle detection technology, ensuring unparalleled precision in identifying and eliminating any needle contaminants within shoes. This advanced system guarantees a thorough inspection, contributing to the overall safety and quality of your footwear production.Seamless Integration into Shoe Manufacturing**Designed for seamless integration into your shoe manufacturing process, our machine becomes an integral part of the production line. Shoes pass through the X-ray scanner, and the automated needle detection system ensures a comprehensive inspection, enhancing efficiency and minimizing disruptions.Thorough Inspection for Needle-Free Footwear**Experience peace of mind with our machine's ability to provide a thorough inspection for needle-free footwear. The X-ray images generated during the scanning process allow operators to identify and address any potential needle presence, ensuring that each pair of shoes meets the highest safety standards. User-Friendly Interface for Effortless Operation**Equipped with a user-friendly interface, our machine prioritizes ease of operation. Operators can navigate the system with minimal training, ensuring a seamless integration into your footwear production workflow. The intuitive controls and clear visibility make it an ideal solution for efficient and safe shoe manufacturing. Key Features of Our X-Ray Shoes Inspection Needle Detector Machine**Explore the key features that set our machine apart:1. X-Ray Needle Detection Technology**Utilizing advanced X-ray technology, our machine ensures precise needle detection, contributing to the overall safety of shoe production.2. Seamless Integration Design**The machine is designed for seamless integration into shoe manufacturing, providing enhanced security without disrupting the production line.3. Thorough Inspection Process**Experience a thorough inspection process, allowing for the detection and elimination of any needle contaminants in the footwear. 4. User-Friendly Interface**Equipped with a user-friendly interface, our machine ensures effortless operation, minimizing the learning curve for operators and enhancing overall efficiency. Elevate Shoe Safety Today**Transform the safety standards of shoe manufacturing with our X-Ray Shoes Inspection Needle Detector Machine. Experience precision, efficiency, and enhanced safety in one advanced solution. Elevate your safety measures with confidence - contact us today to explore how our innovative machine can redefine and enhance the safety of your footwear production.** Key Features of our Automatic Visible Conveyor Inspection X-ray Needle Detection System**Explore the key features that set our system apart: 1. X-ray Needle Detection Technology**Utilizing advanced X-ray technology, our system ensures precise needle detection, contributing to the overall safety of plush toy production. 2. Automatic Conveyor Inspection**Seamlessly integrated into your production line, the automatic conveyor inspection feature enhances efficiency and minimizes disruptions during the scanning process. 3. Visible Inspection Interface**The visible inspection interface provides real-time visibility into the scanning process, allowing operators to monitor and ensure the quality of plush toys during production. 4. User-Friendly Operation**Equipped with a user-friendly interface, our system ensures effortless operation, minimizing the learning curve for operators and enhancing overall efficiency.Elevate Plush Toy Safety Today**Transform the safety standards of plush toy manufacturing with our Automatic Visible Conveyor Inspection X-ray Needle Detection system. Experience precision, efficiency, and enhanced quality control in one advanced solution. Elevate your safety measures with confidence - contact us today to explore how our innovative system can redefine and enhance the safety of your plush toy production.**Product Specification Translation:**Physical Dimensions:**- Channel Size: 500mm (Width) * 200mm (Height)- Conveyor Belt Speed: 0.22m/s- Conveyor Belt Load: 50 Kg (Uniform Load)- Single Inspection Dose: < 2.0μGy- Leakage Dose Rate: < 1.0μGy/h- Radiation Safety Protection: The channel entrance and exit are equipped with environmentally friendly lead curtains of 0.5mm Pb double layers, and the main body is protected by 2 ~ 6mm lead plates to ensure that the peripheral radiation of the equipment complies with national safety standards.**Control Interface:**- Digital Interface- Tube Voltage/Current: 100 KV/0.5mA- Operating Cycle: 100%, No Preheating Required- Cooling Method: Sealed Oil Cooling, Industrial Fan for Heat Dissipation- Protection Functions: Overvoltage Protection, Overcurrent Protection, Over-temperature Protection**Special Features:**- Local Zoom Function: For tiny items, a local zoom function can be employed, allowing for a magnification of no less than 20 times in selected or arbitrary areas.- Intelligent Measurement Tools: Through mouse shortcuts, operators can select the imaging items that need to be measured on the interface, and the system intelligently analyzes the size of the items and displays it.- Multi-Screen Display Function: The display interface can simultaneously show the current scanning imaging picture and saved historical image data, facilitating the viewing of data by the operator.- Quick Operation Function: The software system provides various quick operation functions, such as mouse wheel zoom, dragging to view historical images, and item testing functions.- Image Quick Copy Function: When the device is connected to a USB flash drive, it can automatically detect the USB flash drive, display its capacity through a dialog box, and allow the selection of the number of images to be copied.- Data Statistics Function: After the system is powered on, it can automatically count the operating system, such as the number of switch-on and switch-off times, abnormal shutdown times, and the working time of the X-ray source, facilitating equipment maintenance.**Safety Protection Functions:**- Emergency Stop Button: In the event of abnormal conditions during operation, operators can use the emergency button to stop the operation of the X-ray source and conveyor belt, triggering an alarm.**Intelligent Data Filtering Function:**- The software can intelligently filter out invalid blank image data, enabling the display of more scan images on the screen.**Environmental Characteristics:**- Noise Level: < 58 dB(A)- Weight: 320 Kg- Power Consumption: 0.5 KW (MAX)- Power Supply: AC220V±10%, 60Hz±5Hz- Channel Height: 660 mm- Equipment Dimensions: 1570 mm (L) * 770mm (W) * 1130mm (H)- Packaging Dimensions: 1640 mm (L) * 840mm (W) * 1360mm (H) Detailed Photos
Purchasing Request
Note: Send your purchase request, and we will screen suppliers or manufacturers for you free of charge...