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China, Chinese CASAPPA PLD10/4/CS-GD/4-GC/4-GC//4-GC//4-GC/VPEF160 Flow Divider Gear1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Hydraulic PartsOther Hydraulic Partsflow divider gearPLD10/4/CS-GD/4-GC/4-GC//4-GC//4-GC/VPEF160
Beijing Zhongping Technology Co., Ltd.
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Product Description The CASAPPA PLD10/4/CS-GD/4-GC/4-GC//4-GC/4-GC/VPEF160 Flow Divider Gear is a high-performance hydraulic component designed for precise flow division in demanding industrial applications. This unit from Casappa's renowned Polaris PLD series is engineered to ensure accurate and synchronized operation of multiple hydraulic actuators using a single pump source. Its robust aluminum alloy construction offers excellent durability, making it suitable for continuous operation in challenging environments.This sophisticated flow divider is capable of handling maximum peak pressures up to 4060 psi (280 bar). With displacements ranging from 0.13 in3/rev (2.14 cm3/rev) to 2.01 in3/rev (33.03 cm3/rev) within Groups 10 and 20, it provides versatile flow division capabilities. The PLD10 model, in particular, is designed for applications requiring a specific flow distribution, often featuring multiple sections to cater to complex circuit demands. The "VPEF160" in the model designation likely refers to a specific configuration or feature set, possibly related to integrated pressure relief valves or specialized porting, enhancing its operational flexibility and safety.Key features include its modular design, allowing for combinations of different groups and sections to meet precise application requirements. The accurate division of flow ensures synchronized movement of hydraulic cylinders or motors, even under varying load conditions, preventing cavitation and ensuring smooth operation. Integrated relief valves are often a standard inclusion, offering protection against over-pressurization and aiding in actuator synchronization by managing pressure differentials.Technical Specifications| Feature | Specification || :------------------ | :------------------------------------------------ || Model Series | Casappa Polaris PLD10 || Construction Material | High Resistance Aluminum Alloy || Max. Peak Pressure | 4060 psi (280 bar) || Displacement Range | 0.13 - 2.01 in3/rev (2.14 - 33.03 cm3/rev) || Available Groups | 10 and 20 || Number of Sections | Typically 2 to 12 sections (configurable) || Flow per Section | Varies based on model and displacement || Operating Speed | Optimal range typically 1000-2000 RPM || Integrated Relief Valves | Often included for pressure protection || Port Type | Varies (e.g., SAE Straight Thread Ports (ODT), BSPP) |Key Features and Advantages* Precise Flow Division: Ensures consistent and synchronized operation of multiple actuators, critical for applications like scissor lifts, tandem cylinders, or multi-motor drives.* Modular Design: Allows for customization with various section combinations and displacements to precisely match system requirements.* High Pressure Capability: Robust construction handles demanding operating pressures up to 4060 psi (280 bar).* Integrated Safety Features: Built-in relief valves protect the system from over-pressure and aid in synchronization.* Versatile Application: Can function as a flow equalizer, flow divider, or pressure intensifier.* Cost-Effective: Enables the use of a single pump to power multiple circuits, reducing overall system complexity and cost.* Durable Construction: Made from high-resistance aluminum alloy for longevity in industrial environments.Application ScenariosThe CASAPPA PLD10/4/CS-GD/4-GC/4-GC//4-GC/4-GC/VPEF160 Flow Divider Gear is ideally suited for a wide array of industrial applications where precise hydraulic flow control and synchronization are paramount. These include:* Mobile Equipment: Synchronizing lift cylinders on aerial work platforms, scissor lifts, and forklifts to ensure stable and even lifting.* Construction Machinery: Controlling multiple hydraulic motors or cylinders in excavators, loaders, and cranes for coordinated movements.* Material Handling: Ensuring synchronized operation of conveyor systems, lifting platforms, and automated guided vehicles.* Industrial Automation: Precisely controlling actuators in robotic systems, assembly lines, and automated manufacturing processes.* Agricultural Machinery: Providing synchronized movement for implements like seed drills, sprayers, or harvesters.* Marine and Offshore: Operating multiple hydraulic functions on vessels or platforms where precise control is essential.* Presses and Forming Machines: Ensuring accurate and synchronized operation of cylinders in hydraulic presses and bending machines.Operation and Usage InstructionsProper installation and operation are crucial for the optimal performance and longevity of the CASAPPA PLD10 flow divider.1. Mounting: Install the flow divider securely, ensuring proper alignment with the hydraulic pump and actuators. Use appropriate mounting hardware and ensure a clean mounting surface.2. Port Connections: Connect hydraulic lines to the designated inlet and outlet ports. Ensure all connections are tight to prevent leaks and contamination. Refer to the product manual for specific port identification.3. Fluid Requirements: Use clean, high-quality hydraulic fluid that meets the manufacturer's specifications. Typically, mineral oil-based hydraulic fluids conforming to ISO/DIN standards are recommended. Ensure the fluid is free from contaminants, as these can cause premature wear.4. System Priming: Before initial startup, prime the system to remove air and ensure the flow divider is completely filled with hydraulic fluid. This is critical to prevent dry running, which can damage the gears.5. Flow Direction: The flow divider is designed to operate within a specific flow direction. Ensure the input flow is directed to the designated inlet port(s).6. Pressure Limits: Never exceed the maximum rated continuous or peak pressure limits specified for the unit. Over-pressurization can lead to component failure.7. Speed Range: Operate the flow divider within the recommended speed range. Optimal performance is typically achieved between 1000-2000 RPM, with an efficient operating range between 750-3000 RPM. Exceeding maximum speed limits can cause excessive wear and reduce efficiency.Maintenance and PrecautionsRegular maintenance is essential to ensure the reliable and long-term performance of your CASAPPA PLD10 flow divider.* Fluid Cleanliness and Filtration: Maintain the cleanliness of the hydraulic fluid through effective filtration. Contaminated fluid is a primary cause of wear and premature failure in gear-type components. Regularly inspect and clean or replace filters as per system recommendations.* Leak Checks: Periodically inspect all connections and seals for any signs of leaks. Leaks not only lead to fluid loss but can also introduce contaminants into the system.* Temperature Monitoring: Monitor the operating temperature of the hydraulic system. Excessive temperatures can degrade the hydraulic fluid and seals, leading to reduced performance and component damage.* Noise and Vibration: Listen for any unusual noises or vibrations during operation. These can be indicators of internal wear, bearing issues, or improper installation.* Seal Inspection: Regularly inspect the seals for signs of wear, cracking, or hardening. Replace seals promptly if any degradation is noted to prevent leaks.* Avoid Dry Running: Always ensure the pump and flow divider are adequately filled with fluid before starting. Dry running can cause significant damage to the internal gears due to friction and heat.* Pressure Surges: Minimize pressure surges in the system. While relief valves offer protection, sudden and extreme pressure spikes can still be detrimental.Frequently Asked Questions (FAQs)Q1: What is the primary function of the CASAPPA PLD10/4/CS-GD/4-GC/4-GC//4-GC/4-GC/VPEF160 Flow Divider Gear?The primary function of this flow divider is to precisely split a single hydraulic pump's flow into multiple, independent flow streams. This allows for the synchronized operation of multiple hydraulic actuators, such as cylinders or motors, from one power source, ensuring they move at consistent speeds and perform in unison, even if subjected to different loads.Q2: How does a gear-type flow divider like the CASAPPA PLD10 ensure synchronization between hydraulic actuators?Gear-type flow dividers achieve synchronization by using interconnected gears within a housing. As the input flow drives these gears, they rotate at the same speed due to the mechanical linkage. This consistent rotation ensures that the volume of fluid delivered to each outlet port is proportional to the displacement of the gear section associated with that port, thereby maintaining synchronized movement of connected actuators.Q3: Can this flow divider be used to combine flows from multiple sources?Yes, rotary gear flow dividers, including the Casappa PLD series, are inherently combiners as well as dividers. They can be used in reverse to combine multiple input flows into a single output flow, although they are most commonly employed for dividing a single pump's output.Q4: What are the typical applications for a flow divider like this?Typical applications include synchronizing lift cylinders on aerial platforms and scissor lifts, operating multiple hydraulic motors in tandem for material handling equipment, ensuring even movement of cylinders in industrial presses, and controlling multiple actuators in automated manufacturing processes where precise, coordinated motion is essential.Q5: What is the maximum operating pressure for this flow divider?The CASAPPA PLD10 series flow dividers can handle maximum peak pressures up to 4060 psi (280 bar). It is crucial to operate within the specified continuous pressure limits to ensure the longevity and reliability of the unit.Q6: How important is fluid cleanliness for this type of flow divider?Fluid cleanliness is critically important for gear-type flow dividers. Any contaminants present in the hydraulic fluid can cause significant wear on the internal gears and bearings, leading to reduced efficiency, decreased accuracy, and premature failure. Effective filtration and regular fluid maintenance are essential.Q7: Can this flow divider handle unequal flow distribution to actuators?Yes, the CASAPPA PLD series flow dividers can be configured with unequal displacement sections. This allows for dividing the input flow into unequal ratios, catering to applications where actuators have different flow requirements or load capacities.Q8: What happens if one actuator connected to the flow divider stalls or reaches its end of stroke?If one actuator stalls, the flow divider's internal relief valves (if equipped) will typically open to redirect the excess flow to tank, preventing over-pressurization of the stalled actuator and allowing other actuators to continue moving. This feature also aids in synchronizing the actuators at the end of their stroke.Q9: What is the recommended operating speed for the CASAPPA PLD10 flow divider?While the maximum operating speed can be up to 4200 RPM depending on the section displacement, the optimal performance range for most gear flow dividers is typically between 1000 to 2000 RPM. Operating within this range ensures the best balance of efficiency, accuracy, and component longevity.Q10: Are there any special considerations for using this flow divider with low viscosity fluids?Gear-type flow dividers are generally designed for higher viscosity fluids. Pumping very low viscosity fluids can lead to increased "slip" - fluid bypassing the gears from the high-pressure side to the low-pressure side - reducing efficiency and flow accuracy. If low viscosity fluids are a necessity, consult the manufacturer for specific recommendations or alternative solutions.Beijing Zhongping Technology Co., Ltd. is a leading provider of industrial automation solutions, intelligent robotics, and advanced system integration services. With decades of expertise, the company has established long-term strategic partnerships with global industry leaders such as Siemens, ABB, Schneider Electric, KUKA, Yaskawa, and FANUC, leveraging their cutting-edge technologies to deliver innovative, tailored solutions across diverse sectors.Specializing in technical support, product distribution, and end-to-end engineering services-including system design, installation, commissioning, and maintenance-Beijing Zhongping Technology ensures seamless operational efficiency for clients in industries spanning automotive manufacturing, battery production, aerospace, oil and gas, chemical processing, food and pharmaceuticals, logistics, metallurgy, and heavy machinery. By harnessing its robust global supply chain network and a highly skilled technical team, the company guarantees precision-driven resource allocation, rapid response capabilities, and cost-effective procurement strategies. These capabilities empower clients to streamline operations, reduce downtime, and enhance competitive advantage in dynamic markets. Committed to excellence, Beijing Zhongping Technology remains dedicated to advancing industrial innovation while fostering sustainable growth and value creation for enterprises worldwide.Q1: What is the core business scope of Beijing Zhongping Technology Co., Ltd.?The company's business scope primarily covers comprehensive industrial robot supply chain services, industrial automation technologies and technical services, digital smart factory solutions, and hydraulic intelligent control products and services.Q2: Which brands does the company collaborate with?The main cooperative brands of the company are SIEMENS,ABB,Schneider,DELTA,WEINVIEW,MCGS,ADVANTECH,OMRON,Simphoenix,RITTAL,MOXA,ESTUN, RKC, YASKAWA, HIKVISION, FANUC, MITSUBISHI ELECTRIC, KUKA, Fuji Electric, SICK, Walvoil, CASAPPA, EATON, Bosch Rexroth Group, Parker etc.Q3: What are our competitive advantages compared to other suppliers?With our robust supply chain capabilities and global presence, we deliver faster, more efficient services. We strive to offer the best possible prices to demonstrate our sincerity and value.Q4: How long does delivery take? What about shipping costs?Delivery timelines and shipping costs depend on the specific model(s) and quantity you require. Please share your current needs with us for precise details.Q5: Can't find the model you need?We showcase only a selection of models here. If you cannot find your desired model, contact us directly for further assistance.Q6: How to contact Beijing Zhongping Technology Co., Ltd.?Beijing Zhongping Technology Co., Ltd.
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