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China, Chinese Fd-100f-Tp Automatic Pilot Pharmaceutical Freeze Dryer, 10~15kg/Batch, Vaccine Vials, Wall Cross, Gmps1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Laboratory InstrumentsOther Lab Instruments10~15kg/BatchVaccine VialsWall CrossGmpsPilot Scale Automatic Freeze DryerPilot Freeze Dryer
Xiangyi Thermal Instrument Limited
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Product Description Pharmaceutical Freeze Dryer Lyophilizer, wall cross design, meet with GMPs standard, special design for process vials sample in clean room, 10~15kg(L)/day, Pre-freezing & drying in same chamber, is not only suitable for freeze-drying of bulk (liquid, paste, solid) conventional substances, but also suitable for drying of vials. When preparing for freeze-drying, the materials are divided into vials as needed, and the bottle caps are floated and then frozen. Drying. After drying, operate the capping device to tighten the bottle cap, which can avoid secondary pollution and re-adsorption of moisture, making it easy to store for a long time.Features of Pharmaceutical Freeze Dryer Lyophilizer ChamberRectangular type dry chamber, Pre-freezing, drying in same chamber without any manual operation.Drying chamber & shelves made by polished SS 304 or material contact parts SS316 is optional, adopted high strength, high transmittance plexiglass door, easy to observe, inside round corner, easy to clean.Roughness ≤6μm of inner wall of dry chamber an d shelves, flatness of shelves ≤ ±0.5mm / m to ensure best drying performance.Shelf temperature between -50°C to +70°C ±1°C (when it balance), Fast cooling from +20°C to -40°C within 60 min.Oil circulation heating type with high temperature precision control, usually suitable for medical, bio field, electric heating type suitable for food field.Shelves heating system uses safe voltage, while heating rate controllable, shelf made of mirror polish stainless steel, each shelf should be tested their roughness and flatness by professional tester in order to provide unifor mity temperature for sample.Wall-cross type is optional to meets with GMP standard.Condenser (Cold Trap)Large capacity condenser design, made by SS304 material, SS316 is optional for the material which has high corrosivity.Lowest condenser temperature reach up to -86°Cfor silicone oil machine, -60°C for electric heating machine.Fast cooling from +20°C to -40°C within 30 min.Independent Cylinder-type cold trap, with high transmittance plexiglass door, powerful ice remove capacity to ensure best performance.Patented gas diversion technology, cold trapping ice even, ice-catching ability.Electric heating around the condenser chamber to remove ice effective.Refrigeration SystemDual-stage cooling technology easy to maintained.Famous brand hermetic compressor like Tecumseh (France brand) and DANFOSS (Sweden brand), low noise, and ensure powerful cooling performance.Danfoss brand of pressure controller and valve to ensure high stability.Condenser -86°Cfor silicone oil machine, -60°C for electric heating machine. fast cooling from +20°C to -40°C within 30 min.Shelf temperature between -50°C to +70°C ±1°C (when it balance), Fast cooling from +20°C to -40°C within 60 min.Air-cooled machine can be work in the room without additional cooling device.Used CFC-FREE environmental-friendly refrigerant.Brazed plate heat exchanger.Circulation SystemGUNDFOS (Denmark brand) shielded circulating pump and PID control electric heating component; circulation liquid used Low-temperature low- viscosity silicone oil.Circulation system is for FD-10F-R, FD-20F, FD-30F-TP, FD-50F, FD-100F, FD-200F series.Control SystemFlexible manual + Auto control, manual groping process, auto batch production.PLC control with 7' LCD touch graphic display, auto, semi-auto and manual mode available. (Siemens brand PLC + 10'' touch screen is optional)Shelf temperature adjustable, controllable, explore suitable for pilot and production processes.32 programs, each program can be set as 36 segments, curve can be stored, processing parameters can be modified in real time.Built with recorder, with USB interface data can be exported to computer for analysis, FD-LYO software & computer is optional for controlling by remote way.sensor calibration function, to ensure long-term use of the accuracy of the measured value.Real-time alarm display and historical alarm inquiry function, convenient fault diagnosis and equipment maintenance.Users can set the level and password, decentralized operation and management.WIFI Remote control software by computer or APP in mobile, you can set the machine in anywhere of the world. (Optional)Vacuum SystemTwo-stage rotary vane vacuum pump, vacuum is automatic adjust and can be set (optional).Ultimate vacuum can reach 1 Pa, in order to reach highest vacuum, ULVAC brand vacuum pump is optional.Pump performance from atmosphere to 10 Pa less than 30 min.System leaking rate less than 10 Pa·l / secSafety ProtectionWhole machine protection.Operation protection like electrical system have logic interlock, control and protection function.Alarm for vacuum system, heating system and etc.Power off/on protection, sublimation process protectionMaterial protectionduring sublimation process, Heat cutting if vacuum lackCondenser-vacuum system interlock protection system.OthersNormal type suitable for bulk raw products like food, fruit, herbal medicine and bio material. Stoppering type suitable for vials comes with cap, to stoppering caps into the vials.Inflatable (water) valve with a safety diaphragm valve can be connected to the inert gas source, dry and filled with inert gas, to extend the shelf life of the material.CE/ISO 9001 13485 14001 certificated, can be conforms to GMP standard as per customer's requirementsSpecifications of Pharmaceutical Freeze Dryer LyophilizerFD-100F SeriesModelFD-100F-TP Wall cross designHeating typeSilicone oil circulationPictureDrying chamberDrying area1.15 m2Shelf quantity4+1 pcsShelf Temp range-50°C ~ +70°CShelf temp. difference±1°C (balance)Shelves size480×600mmTray size475×595mmTray quantity4 pcsRaw material loaded capacity11LHeight space70mmMaterial of chamberPolish SS304Material of Shelves Polish SS304Material of traysSS304Vials load capacityФ22 vials (PCS)2460Ф16 vials(PCS)4788Ф12vials (PCS)8624Cold trapCondenser temp.≤-85°CIce Capture Capacity15 Kg/24hCondenser Size (D*L) DefrostElectric heatingMaterialSS304Basic parametersVacuum pumpIncludedUltimate Vacuum≤1 PaPump rate15L/SStyle of stopperingHydraulic pressureCooling typeAir cooledDimension (mm)1640×1105×1635+350Voltage3p-380~400V/50HzInstall Power7500WWeight1000kg Main Spare parts of Pharmaceutical Freeze Dryer Lyophilizer
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