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China, Chinese Fully Automatic Packaging System Packing Machine - for Brick Factory1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Packing MachineryWrapping MachinePacking MachineBrick Making Machine
Xi'an Brictec Engineering Co., Ltd.
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Product DescriptionProduct DescriptionEquipment Introduction:Historically, brick factories relied on manual labor to unload bricks from kiln cars, stack them, and manually package for loading. This approach was extremely inefficient, with labor costs escalating annually. Workers faced intense physical strain and high safety risks, while inconsistent manual operations undermined packaging standardization and stability-severely restricting production capacity and profits. Today, automated brick stack packaging systems enable fully automated workflows: robots precisely identify red bricks on kiln cars for rapid unloading; intelligent algorithms optimize stacking paths to neatly arrange bricks; and automatic packaging links use high-strength strapping bands for unmanned operations.This system drastically boosts production efficiency by reducing labor input and operational costs, while enabling 7×24-hour uninterrupted operation to ensure order fulfillment. Moreover, automated handling minimizes brick breakage rates, enhancing product quality and enterprise competitiveness. By facilitating cost reduction, efficiency improvement, and intelligent upgrading, it introduces a (brand-new) high-efficiency production model for brick factory operational management.Features of the Complete Brick Unloading & Packaging SystemOriginal German Packaging HeadOne-Touch Brick Type SwitchingSimple Operation & Easy MaintenanceAutomatic Brick Stack Unloading & PackagingBrictec Automatic Brick Stack Unloading & Strapping System:This system features customizable configurations to accommodate diverse brick types and stacking patterns. It can unload fired bricks from kiln cars using single-layer, multi-layer, or full-stack methods, then reorganize them into new stacks with forklift-accessible gaps (for standard bricks, KP1 bricks, etc.). By eliminating the need for pallets, it streamlines labor and boosts efficiency.Key Requirements:Consistent brick production volumeMinimal damage or adhesion between bricksWell-aligned original stacks for optimal processingProduct Series:1. Manual-Assistance Fixture Series: Pneumatic-assisted fixtures feature lightweight and flexible operation, specially designed for scenarios with severe brick adhesion or high (green brick) breakage rates. The system's core advantages lie in low investment, simple & stable operation, and compatibility with all brick types on the market. It can be upgraded to a fully automatic unloading & packaging system in the future.Product Features: Multi-brick-type automatic packagingHigh efficiency, stability, and low investmentAutomated, intelligent, and modular designScalable for future upgrades2. Multi-Brick-Type Series:Robot Unloading Capacity: 800KGKey Features:Flexible & High-Efficiency Robot: Automated unloading with minimal human interventionUniversal Fixture Design: Single fixture handles all brick types, reducing changeover timeAdjustable Forklift Holes: Customizable hole sizes for different brick dimensionsOne-Touch Brick Type Switching: Seamless transition between brick specificationsTechnical Highlights:Original German Packaging Head: Ensures precise strapping and durabilitySimple Operation & Easy Maintenance: Streamlined interface and modular componentsIndustry 4.0 Compatibility: Data logging and remote monitoring capabilities3. Robot Packaging Series:Unloading & Stacking with 500kg RobotEquipped with a 500kg robot for flexible and efficient operation, featuring high automation. The system enables flexible (grouping) and sorting, with modular options for horizontal and vertical strapping machines based on brick types and stacking heights.Product FeaturesFlexible & Efficient Operation:Adapts to diverse production rhythms with rapid brick handling.Modular Configuration:Select horizontal/vertical packers dynamically per brick specifications and stack heights.Low Investment Cost:Optimized design balances automation with cost-effectiveness.Multi-Brick-Type Upgrade Ports:Prebuilt interfaces for seamless adaptation to new brick models.4. Pallet Circulation Packaging System:The packaging conveyor adopts an upper-layer conveying design with a bottom circulation mechanism, minimizing floor space and reducing corner damage to bottom-layer green bricks. Specifically tailored for block bricks, the system features dual-motor drive for high positioning accuracy and precise strapping.Product FeaturesTwo-Layer Pallet Circulation:Continuous pallet rotation between upper/lower layers for efficient material flow.Minimized Brick Damage:Gentle handling design reduces chipping and cracking during packaging.Technical AdvantagesBottom circulation track width: 1.8m (adjustable for different pallet sizes)Dual-motor synchronization error: ≤0.5mm, ensuring consistent strapping positionsCorner protection pads: Made of wear-resistant PU, reducing brick damage rate by 80%Space-saving design: Occupies 30% less floor area than traditional linear systems
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