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China, Chinese Customized High-Performance Gantry Welding Equipment for Industrial Solutions1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderHigh-Performance EquipmentCustomized Equipment
Jiangsu Hupan Welding Technology Co., LTD
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Product Description Product Description1, Product OverviewUnveiling a marvel of modern engineering, the dynamic gantry friction stir welding equipment stands as a pinnacle of precision and efficiency. Purpose-built for the seamless welding of substantial workpieces, this equipment boasts a revolutionary movable gantry structure that holds the workpiece in place. This innovative design is tailored to meet the intricate demands of industries such as new energy vehicles, rail transit, and aerospace. The equipment leverages advanced solid-phase connection technology—friction stir welding—where the high-speed rotation of the stirring head engenders the necessary heat through friction, welding materials in a thermoplastic state effortlessly, sans the need for additional filling materials or protective gases. This process is not only groundbreaking but also environmentally conscientious, embodying a green approach to welding.2, Product Features1. High precision motion control: This feature empowers precise execution of complex trajectory welding tasks, ensuring adherence to stringent high-precision welding standards.2. High speed stirring head: Elevates welding efficiency while simultaneously enhancing weld quality, ensuring optimal results.3. Multiple welding modes: Offers dual operation modes—manual and automatic control—and a versatile dual-mode control featuring constant displacement and constant pressure, catering to varied operational needs.4. Humanized operation interface: Designed with the user in mind, the interface is intuitive and straightforward, simplifying operation significantly.5. Reliable lubrication system: The advanced lubrication mechanism extends equipment longevity and guarantees stable, enduring performance.6. Structural stability: The vertical structure design allows stationary workpieces while gantry columns glide horizontally, casting the bed as a single integral unit. This provides exceptional stability and resilience against substantial axial loads.7. Large stroke worktable: Equipped with a spacious worktable to accommodate extensive workpieces, it enables automatic loading and unloading alongside a dual-station layout, thus enhancing operational efficiency. 3, Technical parameters (it seems that parameters should not appear in the introduction and can be deleted at discretion)1. Welding materials: Capable of handling a diverse range of metal materials, including aluminum alloys (1-16mm thickness), magnesium alloys (1-16mm thickness), and copper alloys (1-8mm thickness).2. Weld seam type: Proficient in executing both straight-line welds and two-dimensional curved plane welds with finesse.3. Equipment dimensions: The comprehensive dimensions are 6530mm in length, 3160mm in width, and 3140mm in height, optimizing space usage.4. Workbench size: With dimensions of 3000mm × 1600mm, the workbench is versatile enough to meet various workpiece size requirements.5. Welding space: A generous 700mm of welding space provides ample room for intricate welding operations.6. Feed rate and stroke of each axis: The X-axis feed rate ranges from 0-6000mm/min with a stroke of 3000mm; the Y-axis feed rate also spans 0-6000mm/min with a 1500mm stroke; and the Z-axis offers a feed rate of 0-3000mm/min with a 500mm stroke. These parameters allow for flexible adjustment to suit diverse welding processes.7. Spindle speed: Ranging from 0-3000rpm, this feature accommodates various welding materials and process speed requirements.8. B-axis inclination angle: Continuously adjustable between ± 5 °, facilitating the adjustment of the mixing head angle to suit different welding conditions.9. C-axis travel: Offering a full ± 360 ° range, it enables the welding of any planar curved seam, adeptly handling complex workpiece shapes.4, Application Fields- Within the burgeoning field of new energy vehicles, our equipment excels in the precise welding of critical components, such as battery trays, battery busbars, motor housings, and liquid cooling plates, ensuring robust and reliable performance.-Energy Storage Field: Our cutting-edge Customized High-Performance Gantry Welding Equipment is engineered for the seamless welding of energy storage boxes and bottom plates. It is meticulously designed to cater to the robust production demands of energy storage equipment, ensuring efficiency and quality in every weld.-Rail Transit Field: Perfectly crafted for the rail transit industry, this exceptional welding solution is ideal for high-speed rail and subway side wall components. With our equipment, you can achieve unparalleled welding precision and quality, setting new standards for excellence in rail transit manufacturing.Product ParametersEquipmentThe dynamic gantry friction stir welding equipment Descriptiondynamic gantry, 2D weldingNominal welding thickness (mm, 6xxx aluminum alloy)1~16Installation spaceWorktable length3000mmWorktable width1600mmWorking travelX-axis3000mmY-axis1500mmZ-axis500mmB-axis±5oC-axis±360oWorking speedX-axis0~6000mm/minY-axis0~6000mm/minZ-axis0~3000mm/minB-axisManualC-axis20rpmSpindle maximum no-load speed (rpm, max.)3000Spindle power (KW, max.)18Motion axisCPUCNC + touch screenControl modeConstant pressureX-axisAC servo + screwY-axisAC servo + screwZ-axisAC servo + screwB-axisManualC-axisAC servo gear pairAuxiliary functionsLightingLED lightLubricationCentralized automaticMonitoringHD cameraOverall dimensions (mm)Length (X-direction)6530Width (Y-direction)3160Height (Z-direction)3140Company ProfileFAQQ1.What is the Trade Term?A1:Ex-work factory , FOB Shanghai, FOB Tianjin, CIFQ2. How long is the guarantee (period)?A2: Two years quality warranty .Q3.what kind of service can you provide for FSW ? A3: We can provide turn-key service, including FSW equipment and jig design, manufacturing, debugging, delivery and also welding processing. The customer just give us a blueprint, and then we make it real. Q4.How long is delivery time for FSW equipment? A4: For standard machines, within 60-75days upon receive deposit, for customized machine, the time depends on complexity of the machine. Q5.What is the Payment term?A5:T/T or L/C at sight. 40% Deposit for start the production, the balance before the shipment when goods are ready.Q6.What is the packing details?A6: The goods are installed in the fumigation carte, which meets requirements of Custom. Q8.What kind of documents we will provide to you?A8: B/L, Commercial Invoice, Packing List, Certificate of Original. with these documents you or your borker can do the customsdeclaration at your side.Q9. During shipping, if there is a damage to products, how do you get replacement?A9: During shipping, our shipping agency will try to ensure the safety of the goods. If there is a damage to products, they wouldbe responsible for the damage .If it is not a very serious problems ,we will help you and compensate you the damaged parts.Q10. If there are any missing parts in our shipment, how long it takes for you to send?A10: If there is some small missing components, we will DHL to you ASAP within one week.
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