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China, Chinese 150L Banbury Rubber Mixer Heavy Machine Internal Mixer Kneader for Sale1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Rubber Machinery150L Internal Mixer KneaderRubber Mixer Machine Kneader
Qingdao Libang Industry Products Co., Ltd.
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Product DescriptionProduct Description150L Banbury Rubber Mixer Heavy Machine kneader Internal Mixer for SaleUpdate:2025.8.4Product Introduction:This Rubber Dispersion Kneader (banbury mixer) is mainly used for plasticizing and mixing of natural rubber, synthetic rubber, reclaimed rubber and plastics, foaming plastics, and used in mixing of various the degree materials. They are also suitable for mixing a variety of low viscosity materials.The improved tangential and intermeshing rotor could meet most customers ' formula and processing requirements. Tangential type rotor has two-wings, four-wings structure, Inimprove rubber dispersion and cooling effect, guarantee the quality of rubber mixing.---1) Motor: 3- phase asynchronous motor.---2) Speed reducer: hard-teeth reducer from Jiangsu Kaibo.---3) The electric elements: Electric use of PLC control, PLC use Omron products in Japan.---4) The thickness of hard chrome plated for mixing chamber & rotors: 0.08~0.12mm.---5) Mixing chamber: 16MN plate.---6) Rotor: the rotor shaft end is inlaid with alloy ring, 2 wings, the comers ridges and end surface are bead welded with abrasion resistant hard alloy to be polished after being ground and plated with hard chromium.---7) Sealing type: outside copper seal , the most advanced seal method.---8) Feeding type: rear feed, front discharge.---9) Hydraulic driven chamber tilt system.---10) Feeding gate: automatic.---11) Mixing chamber equipped with a thermocouple, operation cabinet equipped with a thermometer, to monitor the mixing chamber temperature.SpecificationAdvantages:In the closed state, the desulfuration will come within 10-15 minutes at the temperature 210 through adopting high pressing, high shearing and high friction.1) Simplifying processing,reduce investment,energy saving.2) Improve the quality,reduce the cost.3) Rapid devulcanizing,increase efficiency.4) No need boiler, no pollution.Features:1) With completely sealed condition, materials are mixed or plasticized under certain pressure, controllable temperature, which makes high production efficiency and obtains excellent stable quality.2) Spiral angle and over lapping length of the blades of the rotors are of reasonable design and make the materials to be dispersed uniformly.3) Surface where is contracted with the machine are all plated with hard chromium and polished, which is corrosion-resistant and wear-resistant.4) Jacket construction is adopted in parts that surfaces contact with materials to achieve excellent water-cooling or steam-heating effect and fit in with the needs of plastics and rubber processing technology.5) Feeding from back door on the frame(or separate top door) is convenient ofr continuous process operation in production line. The mixing chamber is able to turn forward by 140 around th front rotors to discharge and is easy for changing pigments and cleaning the chamber.6) Programmable logic controller (PLC) is adopted in the electric-control system, which has reliable control function and alarm function, and interlock safety-protection function and it is provided with serial interface of net.6) Programmable logic controller (PLC) is adopted in the electric-control system, which has reliable control function and alarm function, and interlock safety-protection function and it is provided with serial interface of net.Packaging & ShippingModel3L / 5LX(S)N-20×34X(S)N-35×30X(S)N-55×30Total volume of mixing chamberL8 / 154575125Working volume of mixing chamberL3 / 5203555Main motor powerKW5.5 / 7.5305575Tilting motor powerKW0.55 / 0.753.04.04.0Tilting angle°110-135140140140Rotation speed of rotor(front/rear)r/min0-4234/2830/24.530/24.5Pressure of compressed airMpa0.5~0.80.6~0.80.6~0.80.6~0.8Pressure of cooling water(rubber mixing)Mpa0.2~0.40.2~0.40.2~0.40.2~0.4Pressure of heating vapor(plastic mixing)Mpa0.5~0.80.5~0.80.5~0.80.5~0.8Overall sizemm3100×1300×24503200×1900×29453300×1900×2900ModelX(S)N-75×30X(S)N-110×30X(S)N-150×30X(S)N-200×30Total volume of mixing chamberL175250325440Working volume of mixing chamberL75110150200Main motor powerKW110185220280Tilting motor powerKW4.05.51111Tilting angle°140140140140Rotation speed of rotor(front/rear)r/min30/24.530/24.530/24.530/24.5Pressure of compressed airMpa0.6~0.80.6~0.80.6~0.80.6~0.8Pressure of cooling water(rubber mixing)Mpa0.2~0.40.2~0.40.2~0.40.2~0.4Pressure of heating vapor(plastic mixing)Mpa0.5~0.80.5~0.80.5~0.80.5~0.8Overall sizemm3760×2143×31354075×2712×35804200×3400×39004250×3400×42151. Pneumatic Control SystemControlled by PLC instruction, a bi-directional air cylinder make the ram up or down. In case that overload occurs in the mixing chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor overload.2. Electric Control SystemAdopt imported PLC device and eletric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.3. Tilting MechanismThis mechanism is powered by a motor, driven by a hydraulic station, coupling, electromagnetic directional valve, hydraulic cylinder, etc. to drive the mixing chamber to turn 140 ° around the front rotor axis, and is equipped with two travel switches.4. Main Driving SystemThe part is made up with main rotor,reducer,connecting gears.It realizes odd-speed rotation of the rotors with running face one other.5. Mixing ChamberIt consists of a "W" shape body and two side board made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam.It is plated with hard chrome on its internal walls.6. Thermal ResistanceThere is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system toinspect and display the temperature.7. Dust Sealing DeviceAt the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assembly with curved slotted partings are used obtaining an excellent and reliable sealing purpose.8. Cooling/Heating SystemA common piping system is adopted for either cooling or heating materials in mixing operation.Through the system cooling water orsteam is fed in three ways to the cavities of the rotors bladers, the jackets of the mixing chamber and the top ram.9. RotorIt is designed to the hollow bladers of banbury type, the follows are connected with axial hole of rotor shaft used as cooling or heating passage.Packing Information--1. Nude packing --2. Packaging according to customer requirements--3. Standard iron box packagingCompany ProfileQingdao Libang Industry Products Co.,Ltd is a professional provider of rubber machine.Our products mainly include kneader, banbury mixer, mixing mill, refiner, calender, extruder, batch off cooler, plate curing press, microwave curing machine, cracker mill, skiving machine, extruder, tire reclaimed rubber machines, butyl reclaimed rubber machines, EPDM reclaimed rubber machines, rubber powder machines, and so on. We enjoy good reputation with reasonable price, best quality and good delivery. And we sincerely welcome clients from home and abroad to establish long and steady business relations and develop domestic and international market jointly on the base of equality and mutual benefit.FAQQ1. WHO ARE YOU?A: We are a Professional Provider of Rubber Machine in China for many years. Q2. ARE YOU A COMPREHENSIVE SUPPLIER FOR RUBBER & PLASTIC MACHINE?A: Yes, we can provide the complete solution line to customers according to their requirements. Q3. HOW ABOUT THE QUALITY CONTROL IN YOUR FACTORY?A: We have the SOP (Standard Operation Procedure) and all production steps must follow this SOP. Q4. WHAT ABOUT THE AFTER-SERVICE? WILL YOU SEND YOUR ENGINEER TO MY COUNTRY TO HELP COMMISSION AND INSTALL THE MACHINE?A: Surely, we have many experienced technical engineers for overseas service. They would help you install the machine and provide training to workers. Q5. WHAT IS THE DELIVERY TIME OF THE MACHINE?A: The delivery time depends on the machine options. Normally, the delivery time for a standard machine could be within 10-60 days. Q6. WHAT IS THE WARRANTY OF THE MACHINE?A: The whole machine's warranty period is 12 months and spare parts will depend.
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