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China, Chinese Advanced Methanol Compressor with Speed Regulation for Distillation Processes1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
CompressorCentrifugal CompressorAdvanced CompressorSpeed Regulation Compressor
NANTONG DART-RICH FAN CO.,LTD
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Product Description Product DescriptionHeat pump distillation is an innovative and efficient process that involves the pressurization and heating of steam at the top of the tower, elevating it to a higher grade through external power. This enhanced steam then serves as a robust reboiler heat source at the bottom of the tower, ingeniously recovering the latent heat of the steam from the top. This process not only optimizes energy usage but also enhances the overall efficiency of the distillation system.Direct compression heat pump distillation is a cutting-edge technique where the vapor phase from the top of the tower acts as the working fluid. An external steam compressor boosts the energy level of this vapor, transforming it into a high-temperature heat source essential for the tower bottom reboiler. As illustrated in the accompanying figure, this method excels in separation systems characterized by minimal temperature differences and closely matched boiling points between the top and bottom of the tower, offering unparalleled precision and efficiency.The centrifugal compressor, designed specifically for heat pump distillation applications, is a marvel of engineering comprising a compressor body, coupling, gearbox, lubrication system, motor, electric instruments, and an advanced anti-surge control system. Its compact structure ensures ease of maintenance, while its sophisticated design guarantees optimal performance and reliability, making it an indispensable component in modern distillation systems.With the incorporation of state-of-the-art compressors, the need for external heat sources and cooling water is entirely eliminated. This transformative technology revolutionizes energy management, significantly reducing operational costs and environmental impact. Experience a leap in innovation that aligns with sustainable practices and operational excellence.Installation Instructions3.3.1 The compressor base is integrally placed on the foundation, put wedge-shaped shim under the base (used to adjust the unit level),place two wedge-shaped irons alternately, after leveling the unit, and spot weld the wedge-shaped irons for 4~5 points. The wedge shall bemanufactured and installed by the user according to the actual situation, and the contact surface shall be finished (even contact of inclinedplane, and the bearing capacity of wedge iron shall not be greater than 40Kg/cm2).3.3.2 Use a level to find the level. The leveling requirements of the unit: the axial level of the unit is 0.05/1000mm, and the horizontallevel of the unit is 0.10/1000mm.3.3.3 Coupling is centered. Before starting alignment, confirm the following requirements:1) Turn off the main power supply;2) Remove the coupling shield;3) Remove the diaphragm coupling intermediate section;4) Check the flatness of the motor installation plane to ensure that there are no stolen goods, dirt and attachments;5) The motor bolt hole should be larger than the bolt size, so that the bolt can be loosened to adjust the motor;6) Prepare enough stainless steel gaskets to cover the foot of the motor, the gaskets should not have attachments and should be flat enough. You cannot use long and thin gaskets to insert between the motor and the base for adjustment;7) Use a dial indicator or a laser alignment meter with an accuracy of 0.01mm (prepared by the customer himself);8) Prepare the bracket for supporting the dial indicator as shown in the figure below;9) The motor wheel hub mounting bracket is used for mounting a dial indicator on the edge of the wheel hub, and placing a dial indicator probe on the outer edge of the compressor wheel hub;10) By adjusting the adjustment bolts around the motor feet, the compressor and the motor center line are basically on the same line (or according to the corresponding instructions), and the maximum deviation of the outer circle is 0.05mm (the motor shaft center line should be higher than the compressor low-speed shaft center line), coupling end face 0.03~0.05mm;11) Finally, tighten the motor foot bolts, and review the outer circle runout and end face runout of the coupling;12) Install the coupling intermediate section after the motor idling test.3.3.4 After adjusting the "levelness" and alignment of the casing, tighten the anchor bolts. After the mechanical operation (or trial operation), loosen the bolts and tighten them again.3.3.5 The impeller is a high speed rotating component, and any solid or liquid entering impeller will cause irreversible damage to compressor. Therefore, it is necessary to ensure that the inlet and outlet pipelines connected with compressor are clean and meet the requirements of steam corrosion grade of the system. Pipelines that do not meet this condition must be rectified. It is suggested to add solid liquid separation equipment (gas scrubber or sedimentation tee) before the straight pipe at the compressor inlet.3.3.6 Install compressor inlet and outlet pipes. Import and export pipelines shall be installed with relevant pipeline accessories according to PI diagram. The pipeline connected to the compressor shall be supported by another bracket, and its weight shall not be supported by the compressor body.3.3.7 Once the main fan and its associated equipment have been precisely installed and the concrete has reached full solidity, we can proceed with the operational testing of the Advanced Methanol Compressor. This crucial step ensures that your installation is ready for optimal performance, guaranteeing reliability and efficiency in every distillation process.3.3.8 It is essential to position the electric control cabinet of the compressor within a 5-meter proximity to the compressor itself. For seamless connectivity, utilize threading pipe to link the wiring from the compressor to the control cabinet, ensuring it is routed underground for safety and durability. After the electric control cabinet is securely positioned, make sure to connect its wiring terminals with the remote DCS lines. This step is vital for maintaining precise control and monitoring of the compressor's operations, ensuring seamless integration into your facility’s network.Company ProfileNantong Dart-Rich Fan Co., LTD. (formerly State-Owned Nantong Fan Factory) has a rich heritage since its establishment in 1966. In June 2019, it underwent a transformative equity structure reform, setting the stage for future growth. and proudly transitioned into a dynamic partnership enterprise. To fuel the company's rapid expansion, Dart-Rich (Hunan) Fan Co., Ltd. was inaugurated in December 2020, marking a new chapter in innovation and collaboration. In a remarkable move, the company embraced leading German technology in 2004, achieving groundbreaking advancements in product stability, reliability, high efficiency, low noise, wear resistance, and temperature resistance. Dart-Rich took the helm as the principal drafter of the standard for integral geared assembly type centrifugal steam compressors.Dart-Rich proudly upholds prestigious ISO9001, ISO14001, and ISO45001 certifications. Our stellar product portfolio features steam compressors, fans, and blowers, spanning industries like metallurgy, chemical, electric power, environmental protection, building materials, light industry, and new energy. We're also experts in system optimization and maintenance services for energy-efficient wind systems.Dart-Rich constantly pioneers management, mechanism, culture, and technology innovations, advancing digital intelligence, and fostering a vibrant 'striver culture' and the 'three wisdoms.' With keen market insights, we drive organizational excellence, elevate comprehensive customer service capabilities, and achieve rapid, healthy growth.Guided by our core values—'Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism'—Dart-Rich is committed to enhancing enterprise value, creating maximum customer value, and fostering shared responsibility, creation, and benefit among all stakeholders. We aspire to lead as a trusted innovator in green fluid machinery!Our Advantages1. Featuring a high-efficiency 3D flow semi-open impeller, this product boasts a cutting-edge aerodynamic and structural design. Its advanced impeller profile ensures a broad spectrum of stable operating conditions, with the main machine achieving a remarkable polytropic efficiency of up to 88%.2. The inclusion of a vaneless diffuser significantly extends the operating range, ensuring versatility and adaptability in a variety of contexts.3. We have seamlessly integrated the gearbox and compressor into a compact design that maximizes space efficiency and performance.4. Delivered as an integral skid-mounted package, this product encompasses the compressor, gearbox, and motor for straightforward transportation and hassle-free installation.5. Our product offers a high degree of automation, ensuring outstanding reliability and efficiency. It is designed to save energy while being remarkably easy to operate.After Sales Service1, At NANTONG DART-RICH FAN CO., LTD, we are unwavering in our commitment to "intelligent service". Guided by the ethos of being "more accurate, more comprehensive", we proudly operate 13 strategically placed marketing service centers across China, complemented by an expansive global sales and service network.2, Our after-sales service personnel are equipped with passports, enabling them to swiftly respond to international maintenance requests. We are committed to providing you with a seamless 24-hour, round-the-clock service throughout your project.3, Our "1191" Service Commitment ensures that any on-site issue receives feedback within 1 minute; service demands are addressed within 1 hour; solutions are communicated within 9 hours; and our personnel will be at your site within 1 day. 4, For immediate assistance, please contact our after-sales service hotline: 0086-400-625-2668.FAQQ1. Are you a factory?A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.Q2. Where is your factory?A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.Q3. How long is your warranty?A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.Q4. What certification do you have?A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.Q5. What accessories do you use for your machine?A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.Q6. How many years of history does your factory have?A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.Q7. Do you have an official website?A7. If you have any questions, please feel free to contact us.Performance RangeOur cutting-edge pneumatic technology, integral to the Advanced Methanol Compressor, is sourced from esteemed international models and enhanced by state-of-the-art design software. This empowers us to deliver rapid and precise model selection, ensuring our clients receive the most efficient solutions. Our product lineup boasts an impressive 18 series, each tailored to meet diverse needs with a flow rate spectrum of 1-240 t/h and a temperature rise capacity of 8-24oC. Experience unparalleled performance and innovation in every unit.Application Areas1. Heat Pump Distillation: Elevate your distillation processes with our advanced methanol compressor, specifically designed to enhance efficiency in heat pump distillation applications.2. Waste Heat Recovery: Unlock the potential of untapped energy by integrating our cutting-edge compressor into your waste heat recovery systems, optimizing performance and sustainability.3. Environmental Protection: Take a leap towards a greener planet with our compressor, expertly engineered for various environmental protection applications including industrial wastewater treatment, lithium battery wastewater recycling, landfill leachate treatment, and more. Achieve effective sodium and potassium separation in waste incineration fly ash leachate and further contribute to environmental sustainability.4. Lithium-Ion Battery Industry: Revolutionize your processes in the lithium-ion battery sector with our compressor, suitable for complex applications such as salt lake lithium extraction, iron phosphate device processing, ternary precursor wastewater treatment, and nickel battery circulation. Ensure efficient lithium battery disassembly wastewater treatment with our state-of-the-art technology.5. New Energy Industry: Propel your new energy initiatives forward using our advanced compressor, tailored for treating photovoltaic and polycrystalline silicon wastewater, thus supporting your commitment to a cleaner energy future.6. Food & Beverage Industry: Enhance product quality and efficiency in the food and beverage sector with our compressor, ideal for the concentration and extraction of amino acids like alanine, sugar liquid concentration and drying, and beverage jam concentration.7. Pharmaceutical Industry: Elevate your pharmaceutical production with our compressor's expertise in evaporation, concentration, crystallization, and drying processes, crucial in both Chinese and Western medicine manufacturing.8. Chemical Industry: Optimize your chemical manufacturing processes with our compressor, perfect for applications in caprolactam process polymerization, polylactic acid (PLA) device operations, nylon 66 production, and mannitol concentration. It also excels at chelating agent evaporation crystallization, anhydrous sodium sulfate processing, organic matter concentration, fragrance purification, and chemical raw material production.9. Metallurgical Industry: Improve efficiency in the metallurgical sector with our compressor, designed for the treatment of challenging wastewater types including sintering desulfurization, coking processes, vanadium extraction, and smelting operations.10. Power Industry: Integrate our compressor into your power station operations for superior treatment of desulfurized wastewater, contributing to more sustainable and efficient power production.
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