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China, Chinese Plasma Treatment Wide Plasma Cleaning Machine Surface Treatment Plasma Treater1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Pre Press EquipmentOther Pre Press EquipmentAtmospheric Surface Model220V Plasma Treatment Model
Keylink Technology Co., Ltd.
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Product Description Product ParametersPL-5050H (old big case)Technical specificationNozzle models availableNozzle treatment areaModelInterface displayThree and a half LED digital tubeR17 Rotate nozzle 1616mmPL-JX-022-1rated supply voltageAC220V ±10%R03 Rotate nozzle 2020mmPL-JX-004-1Plasma output power1000VAR04 Rotate nozzle 3030mmPL-JX-006-1Input current4.0-6.0AR21 Rotate nozzle 4040mmPL-JX-008-1Supply frequency20kHzR05 Rotating nozzle 5050mmPL-JX-010-1Air source requirementExternal air source (gas consumption 60L/minR23 Rotate nozzle 7075mmPL-JX-014-1Air source input pressure≥0.6Mpa Air pressure operating range0.1-0.25Mpa ModeSignal Mode/ Encoder Mode Relative humidity<93%Storage temperature-25oC-+55oCCleaning height5-15mmTreatment width≤75mmBracketDovetail supportChassis dimensions (including components)690(L)*280(W)*485(H)mmNet weight26kgDimensions of the outer packing box795*345*540mmGross weight33kgDetection functionAir pressure detection, overtemperature detection, undercurrent detectionFault alarmUndercurrent, input overcurrent, output overcurrent, abnormal air pressurePET (polyethylene terephthalate) foils renowned for their robust strength, crystal-clear transparency, exceptional chemical resistance, and superior barrier properties, are widely embraced across numerous industries. This highly versatile and recyclable material is superbly suited for both daily and specialized applications, making it a sustainable choice for modern engineering and design.Applications of PET Foils in PrintingExplore the critical applications where PET foils shine, especially in areas demanding high-quality printing:1. PackagingFood Packaging: Ideal for crafting snack bags, wrappers, and metallized films, offering robust moisture, oxygen, and aroma barrier protection for freshness and longevity.Pharmaceuticals: Essential in blister packs and sterile packaging, ensuring protection against moisture intrusion and contamination. 2. ElectronicsInsulation Films: Integral as protective layers in cables and capacitors, serving as dielectric films, and enhancing flexible printed circuits.3. Printing & LabelsDurable Labels: Highly favored in product labels, electronics, and machinery for their outstanding tear resistance and long-lasting performance.Lamination Films: Perfect for documents, ID cards, and credit cards, offering durability and clear protection.Graphic Arts: Perfect for vibrant banners, decals, and holograms, capitalizing on PET's exceptional printability and resilience.4. AutomotiveProtective Films: Widely used for paint protection and decorative interior foils, enhancing vehicle aesthetics and longevity.5. MedicalSterile Packaging: Ensures the safety, sterility, and extended life of medical devices, crucial for patient safety.6. IndustrialRelease Liners: Functions as reliable carriers for adhesives and composites, enhancing industrial efficiency.7. TextilesLaminated Fabrics: Used to create waterproof, weather-resistant materials, ideal for outdoor gear and apparel.8. Specialty Applications3D Printing: Essential as substrates or support materials, enhancing precision and stability in 3D printing processes.Arts & Crafts: Perfect for stencils and transparent overlays, offering creative solutions and versatile applications.The Challenge of Printing on PET FoilsPrinting on PET can be challenging due to its inherently low surface energy. However, by utilizing advanced plasma surface treatment, you can significantly enhance ink adhesion and print durability. Follow this strategic approach to achieve optimal results:1. Plasma Type and Gas SelectionOxygen PlasmaTransforms surfaces by introducing polar functional groups (-OH, -COOH), elevating surface energy dramatically.Enhances wettability magnificently, especially for water-based and solvent-based inks, ensuring vibrant prints.Nitrogen or Argon PlasmaFacilitates enhanced cross-linking or provides gentle etching, creating robust mechanical interlocking.Particularly beneficial for use with UV-curable inks, ensuring enduring adhesion.Mixed Gases (e.g., O + Ar)Offers a powerful combination of chemical activation and physical etching for superior print quality.Customizes surface roughness expertly, optimizing ink anchoring for flawless prints.2. Key Parameters OptimizationPower: Keep low for atmospheric plasma applications; adjust higher for vacuum systems to achieve desired effects.Treatment Time: Streamlined atmospheric systems for enhanced processing speed.Pressure:Vacuum plasma: Maintain 0.1-1 mbar for consistent and even treatment.Atmospheric plasma: Operates seamlessly at ambient pressure, perfect for inline processing.Distance: Fine-tune based on the plasma source and PET material to guarantee uniformity and optimal heat management.3. Equipment ConsiderationsAtmospheric PlasmaTailored for high-speed roll-to-roll printing such as packaging and labels.Low-Pressure PlasmaEngineered for precision treatment in electronics or medical packaging applications.Plasma Jet ArraysAssure consistent treatment across expansive wide-format PET foils.4. Surface ActivationChemical ModificationIncorporates polar groups, enhancing surface energy with a targeted contact angle of less than 40°.Significantly boosts ink wetting and adhesion properties.Physical EtchingInduces nano-scale roughness (10-50 nm Ra) to promote superior mechanical ink bonding.CleaningEfficiently removes oils, additives, or dust that could impede adhesion.5. Post-Treatment HandlingImmediate Printing: Ensure printing occurs within 15-60 minutes to prevent hydrophobic recovery.Storage: Store in dry, inert conditions (e.g., nitrogen atmosphere) if there is a delay in printing.Primers: Employ adhesion promoters such as silanes for enduring durability.6. Characterization and ValidationContact Angle Measurement: Achieve < 40° for water to validate hydrophilicity.Ink Adhesion Tests:Conduct Tape Test (ASTM D3359) to assess peel resistance.Perform abrasion resistance tests, such as the Sutherland Rub Tester.Surface Analysis:Use XPS/FTIR for precise oxygen-functional group verification.Utilize AFM to assess roughness, targeting Ra 10-50 nm.7. Industrial Implementation TipsUniformity: Deploy rotating electrodes or multi-jet arrays within roll-to-roll systems for superior uniformity.Ink Compatibility:Water-based inks: Ideal for hydrophilic surfaces.Solvent/UV inks: Moderate roughness significantly enhances anchoring.Pre-Treatment Cleaning: Employ ionized air or gentle solvents (such as isopropyl alcohol) to effectively remove dust and static.8. Troubleshooting Common IssuesPoor Ink AdhesionEnhance plasma power or treatment duration.Consider switching to oxygen plasma treatment.Inspect for potential surface contamination.Over-TreatmentIf you notice that PET materials are becoming brittle or discolored, consider reducing the plasma power or exposure time. This adjustment ensures the material's integrity while maintaining its desired properties.Challenges with Ink SpreadingEnhance surface energy to seamlessly align with the ink's viscosity and flow characteristics, ensuring optimal performance.By meticulously refining the parameters of plasma surface treatment and seamlessly integrating these into your production workflow, you can dramatically enhance ink adhesion and the longevity of prints on PET foils. This process allows for strikingly vibrant and durable prints, all while preserving the efficiency of your production line.Collaborate with Keylink TechnologyAt Keylink Technology, we are at the forefront of atmospheric and low-temperature plasma systems. We provide both standard and bespoke solutions that cater precisely to your PET printing requirements. Reach out to us to evaluate your materials and enhance your print quality with our leading-edge surface treatment expertise.Company ProfileCertificationsExhibitionPackaging & ShippingFAQ1. What is the shipping warehouse location?Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.2.What is the production lead time?Answer:Lead time varies based on order size and product type:For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.3.Can I customize my order (e.g., specific configurations or spare parts)?Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process. 4.What are the payment terms?Answer:We offer flexible payment terms, including:Full payment before shipping50% deposit upon order confirmation.Remaining balance before shipment.Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.5.What kind of after-sales support do you provide?Answer:We offer comprehensive after-sales support, including:Technical Assistance: Troubleshooting via email, phone, or video calls.Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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