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China, Chinese Concrete Mixer Hydraulic Speed Reducer Cml-10, Cml-12/16 Hydraulic Gearbox for Concrete Mixer Truck Gearbox/Reducer1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Power Transmission PartsGearboxCml-12/16 Hydraulic Gearbox for Concrete Mixer Truck Gearbox/ReducerZf Cml-10 GearboxZf Cml10 Reducer
Taiyuan Jin Tai Technology Co,.Ltd
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Product Description In the competitive landscape of construction, where efficiency and performance can make or break a project, the ZF CML-10 gearbox stands out as a paragon of engineering, designed to elevate the capabilities of concrete mixer trucks to new heights. Its sophisticated design isn't just about power-it's about intelligent power delivery, ensuring that every ounce of energy is used to enhance mixing precision, reduce wear, and extend the life of the entire vehicle.The ZF CML10 reducer is the brains behind this performance, leveraging advanced gear technology to translate engine power into controlled drum rotation. What makes it unique is its ability to maintain consistent torque across a wide range of speeds, a critical feature when mixing concrete of varying consistencies. For instance, when handling a stiff mix with high aggregate content, the reducer increases torque to keep the drum turning smoothly; when working with a more fluid mix, it adjusts to conserve energy without sacrificing rotation stability. This adaptability ensures that the concrete is mixed uniformly, eliminating weak spots in the final product and reducing the risk of project delays due to subpar material.The Concrete mixer truck ZF CML-10 reducer is built to withstand the punishing cycles of daily operation. Its gears are forged from high-grade alloy steel, heat-treated to resist deformation under extreme pressure, and precision-ground to ensure perfect meshing-minimizing friction and wear. The reducer's casing is reinforced at stress points, protecting internal components from the constant vibrations of off-road driving and the occasional impact from job site debris. This robust construction means the reducer can handle thousands of mixing cycles without significant degradation, making it a reliable partner for long-term fleet operations.For fleet managers focused on reducing operational costs, the ZF CML-10 mixer truck reducer offers compelling advantages. Its efficient power transmission reduces engine strain, extending the life of critical components like the clutch and transmission. This translates to fewer overhauls and lower maintenance bills over the truck's lifespan. Additionally, the reducer's design minimizes energy loss, which directly improves fuel efficiency. In real-world terms, this can mean savings of several gallons of fuel per day per truck-an amount that adds up dramatically for large fleets over the course of a year.The CML-10 mixer gearbox integrates seamlessly with the truck's hydraulic system, creating a closed-loop control mechanism that responds instantly to operator inputs. When an operator adjusts the drum speed via the cabin controls, the gearbox modulates hydraulic pressure within milliseconds, ensuring that the drum accelerates or decelerates smoothly. This precision is invaluable when pouring concrete into formwork, as it allows for exact control over the flow rate, preventing spills and ensuring the mix is distributed evenly. The gearbox also features overload protection, which automatically reduces pressure if the drum encounters an obstruction-preventing damage to the hydraulic pump and other components.The CML10 drum drive gearbox is engineered for versatility, performing reliably in applications ranging from urban road repairs to remote mining sites. In cold climates, its hydraulic fluid is formulated to resist viscosity changes, ensuring smooth operation even in sub-zero temperatures. In hot, dusty environments, a specialized filtration system keeps dirt and sand out of the hydraulic circuit, preventing abrasion and maintaining performance. This ability to adapt to diverse conditions makes the gearbox a favorite among operators who work across multiple job site types.When it comes to maintenance, the availability of ZF CML-10 spare parts simplifies the process significantly. ZF maintains regional distribution centers stocked with thousands of components, ensuring that even hard-to-find parts can be delivered within 24 hours in most cases. This rapid availability reduces downtime, as technicians don't have to wait weeks for replacements. The reducer itself is designed with serviceability in mind, featuring quick-disconnect fittings and labeled access panels that allow for easy inspection and part replacement-no need for specialized tools or extensive training.The CML-10 hydraulic gearbox is a model of energy efficiency, thanks to its variable displacement pump technology. This pump adjusts its output based on demand, delivering only the amount of hydraulic fluid needed to maintain the desired drum speed. During periods of low demand-such as when the drum is idling at a batching plant-the pump reduces flow, cutting energy consumption. This not only saves fuel but also reduces heat buildup in the hydraulic system, extending the life of hoses, seals, and other components.CML10 repair and gearbox repair are streamlined by ZF's comprehensive support ecosystem. The company provides online diagnostic tools that allow technicians to identify issues using error codes and performance data, reducing the time spent troubleshooting. ZF also offers certification programs for mechanics, ensuring that those working on the CML10 system have the expertise to perform repairs correctly. This combination of accessible parts and skilled labor means that most repairs can be completed in a single shift, getting the truck back to work quickly.The ZF CML10 drum motor / mixer motor gearbox is the final link in the power chain, converting hydraulic energy into mechanical rotation of the drum. Its motor is designed with a high torque-to-weight ratio, delivering ample power without adding excess bulk to the truck's chassis. The motor's bearings are sealed for life, eliminating the need for periodic lubrication, and its housing is ribbed for enhanced heat dissipation-preventing overheating during extended mixing sessions. This reliability ensures that the motor can handle the demands of continuous operation, shift after shift.In terms of total cost of ownership, the ZF CML-10 gearbox offers exceptional value. While its initial purchase price may be higher than that of generic reducers, its longer service life, lower fuel consumption, and reduced maintenance requirements result in a lower overall cost over time. For example, a fleet of 10 trucks equipped with the CML10 system can save tens of thousands of dollars annually in fuel and repair costs compared to a fleet using standard reducers. This makes the CML10 a smart investment for companies looking to maximize their return on equipment spending.The Concrete mixer truck ZF CML-10 reducer is also compatible with modern telematics systems, allowing fleet managers to monitor performance remotely. Sensors embedded in the reducer track metrics like gear temperature, hydraulic pressure, and rotation speed, transmitting data to a central dashboard. This data can be used to identify maintenance needs before they become failures, optimize fuel usage by analyzing driving patterns, and even track driver performance-helping to reduce wear and tear through better operating practices.In conclusion, the ZF CML-10 gearbox and its components-including the ZF CML10 reducer, ZF CML-10 mixer truck reducer, CML-10 mixer gearbox, CML10 drum drive gearbox, ZF CML-10 spare parts, CML-10 hydraulic gearbox, and ZF CML10 drum motor / mixer motor gearbox-represent the pinnacle of innovation in concrete mixer truck technology. They combine advanced engineering, rugged durability, and intelligent efficiency to deliver a system that not only meets but exceeds the demands of modern construction. For operators and fleet managers who refuse to compromise on performance, the ZF CML10 system is the clear choice.Model NO.CML-10ModelCML-10Lead Time5 DaysTransport PackageStandard Export Wooden CaseColouras Your RequestUsageConcrete MixerWeight295KGSpecification56*56*75 TrademarkBodekeOriginChinaHS Code8483402000Production Capacity100 Sets/Month Technical data of Camray CMR conrete mixer gearboxModelCML-10CML-12CML-16Max.Output TorqueNm6000065,00070000Max.installation angle of Drum11°11°11°Max.Output speedrpm171715Max.Capacity of Drum m3101216Weight(without oil) KG285285300FAQs about Mixer Truck Speed ReducerQ1: What is a mixer truck speed reducer?A1: A mixer truck speed reducer is a mechanical device that reduces the speed of the mixer truck's motor, increasing torque and allowing for more effective mixing. It helps to transfer power from the motor to the mixer drum more efficiently, ensuring smooth and consistent mixing.Q2: Why is a speed reducer necessary for mixer trucks?A2: A speed reducer is necessary for mixer trucks because it matches the speed and torque requirements of the mixer drum to the output of the truck's motor. By reducing the speed, the reducer amplifies the torque, allowing the mixer drum to rotate at the optimal speed for mixing, while minimizing wear and tear on the motor.Q3: How does a mixer truck speed reducer work?A3: A mixer truck speed reducer typically consists of a series of gears or other mechanical components that transfer power from the motor to the mixer drum at a reduced speed. These gears are designed to mesh together, reducing the speed of rotation while increasing torque. This allows the mixer drum to rotate at a slower, more controlled speed, ensuring effective mixing.Q4: What are the benefits of using a mixer truck speed reducer?A4: Using a mixer truck speed reducer provides several benefits. It increases the torque output of the motor, allowing the mixer drum to rotate more effectively and mix materials more thoroughly. Additionally, it reduces wear and tear on the motor by matching the speed and torque requirements of the mixer drum, extending the motor's lifespan. Furthermore, a speed reducer can improve the overall efficiency of the mixer truck, reducing fuel consumption and operational costs.Q5: How often should a mixer truck speed reducer be maintained?A5: The frequency of maintenance for a mixer truck speed reducer depends on the specific model and manufacturer's recommendations. However, generally speaking, it is important to perform regular inspections and lubrication to ensure the reducer is operating smoothly and efficiently. Additionally, if any issues or malfunctions are noticed, it is crucial to address them promptly to prevent further damage or downtime. Regular maintenance can help extend the lifespan of the speed reducer and keep your mixer truck operating at peak performance.Q6: What are the common issues that can arise with mixer truck speed reducers?A6: Common issues that can arise with mixer truck speed reducers include wear and tear on gears, bearings, and other mechanical components. This can lead to reduced efficiency, increased noise, and ultimately, failure of the reducer. Lubrication issues, such as insufficient or contaminated lubricant, can also cause problems. Regular maintenance and inspection, as well as prompt repair of any issues, are crucial to preventing these common problems and ensuring the reliable operation of the speed reducer.Q7.Are you manufacturer? And what's the delivery time?A7:Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 25-30 days will be finished and sent to customer in time.Q8.If we don't find what we want on your website, what should we do?A8: You can email us the descriptions and pictures of the products you need, We will check whether we can make it.Q9.How about the inspection and Guarantee of products?A9:We promise: all products are tested before ship, to confirm it will be working and in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn't work due to quality issue in the period, we will send spares to repair for free. Bodeke Industrial Components Co., Ltd. is a leading Chinese company specializing in the manufacturing and maintenance of a wide range of industrial equipment components. Our products find application in diverse sectors, including cement tanker trucks, excavators, rescue equipment for cement trucks, mixers, cranes, hydraulic motors, hydraulic pumps, and other industrial machinery.Empower your industrial machinery with Bodeke - a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke's quality components-your trusted partner in global industrial excellence.GearboxPumpMotor CML-7 reducer / gearboxPMP7YR120 reducer / gearbox4623-552 pump 4633 motor CML-9 reducer / gearboxPMP7.2R129 reducer / gearbox5423-518 pump5433-138 motorCML-10 reducer / gearboxPMP7.1R130 reducer / gearbox6423-279 pump6433 motorCML-12 reducer / gearboxPMP7.5R130 reducer / gearbox4623-552 pump 4633 motor CML16 reducer / gearboxPMP7.8R140 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