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China, Chinese Custom Large Module Gear Wheel Forging Steel Helical Large Diameter Gear Wheel1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Power Transmission PartsGearGearLarge Module Gear
Luoyang Wangli Heavy Machinery Co., Ltd.
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Product DescriptionSpecificationCustom Large Modulus Gear Forging Steel Helical Large Diameter Gear WheelThe gear is a core component of heavy machinery industry, used in mining, cement, metallurgy, power, sugar mill, etc. It transfers power, ensuring smooth and continuous rotation.Made from high-strength alloy steel, the gear operates reliably under high temperatures and heavy loads. Its precision engineering and robust manufacturing ensure long-term durability, helping to increase production efficiency and reduce maintenance costs.MaterialAlloy steel, Structural alloy steel, Carbon steel, ect.ModulusM8-M120DiameterMin: ?800mm/32inProcessForging/Casting, Rough Machining, Heat Treatment, Finish MachiningAccuracyISO Grade 6-8ApplicationMining, Construction, Metallurgy, cement industries.About ProductionWe can do gear grinding, surface hardening, carburized and quenching, Nitriding and quenching,etc.We specialize in non-standard production with full support for OEM requirements. Our production is carried out according to drawings and technical requirements provided by customers.We can produce different kinds of gears, such as spur gears, helical gears, herringbone gears, even some large module gear rings.The modulus can be M8-120.Popular productsProduction ProcessForgingRough machining Following the selection of appropriate, high-quality raw materials, the workpiece is subjected to key forging steps: Heating, Upsetting , Punching, and Ring rolling. Through continuous pressing, we remove defects like pores and impurities, making a component with superior density, continuous grain flow, and excellent mechanical properties.By rapidly and efficiently removing machining allowance, it fundamentally determines the efficiency of subsequent finish machining and the overall cost of the final product. We specialize in the rough machining of large-diameter gear rings (?2,000-13,000 mm). Our largest machine supports workpieces up to ?15,000 mm.Heat TreatmentFinish MachiningOur vertical electric furnaces use the Germany temperature control system to maintain uniform temperature, with a variation of only ±1°C. And we offer comprehensive quenching media to match the different materials.Equipped with a range of CNC machinery, we can perform Finish Turning, Milling, Boring, Grinding, Hobbing and Polishing processes to ensure superior control over product accuracy and surface roughness.InspectionsWe implement a rigorous quality control process where every step is overseen and inspected by our experienced engineers on-site. Furthermore, we fully support the third-party inspections to guarantee that the final product meets our customers' exact specifications and quality standards.Size TestingHardness TestingUT & MT Strictly size testing control during every production process and make a record.In strict accordance with production standards, we precisely evaluate heat treatment effectiveness to guarantee that hardness meet requirements.This dual NDT approach effectively detects surface and internal defects(cracks,inclusions,or laps,etc.), ensuring reliable internal integrity and mechanical properties.Mechanical Property TestingWe have a Raw Material Control Center, eqiupped with advanced testing facilities, such as the German-imported SPECTRO Spectrometer. We conduct comprehensive mechanical property testings and provide detailed reports to our clients, including the impact testing, tensile testing, and chemical composition testing.Packing & DeliveryOur packaging is fully customized. The professional team selects the most suitable and cost-effective packaging solutions based on the size, shape, and specific requirements of each product, ensuring that every item arrives safely and securely into our customers' hands.Company ProfileLuoyang Wangli Heavy Machinery Co., Ltd.Luoyang Wangli Heavy Machinery Co., Ltd. was estabulished in 2002 and is located in Luoyang, an industrial base in China.We specialize in the manufacturing of large mechanical components and non-standard parts, including gears, shafts, pulleys, couplings, bearing supports, reducers, castings and forgings. Its totally contains over 100 types, which are widely use in mining, construction, metallurgy, petroleum, power and sugar industries.We offer reliable machinery backed by R&D innovation and strict quality control.Our Advantages1. We have obtained 40+ patants and our products have been exported to 50+ countries in America, Europe, Asia and Africa. 2. We have established a strict ERP production management and have passed ISO9001 quality cetification.3. We cooperate closely with international first-class universities as an industrial research and education base, which enhances our capabilities of scientific research and development.4. Apart from our own equipment, we can also use the equipment and technical supports from the CITIC and other plants.Our CustomerCustomer VisitFor over 20+ years, we have remained steadfast in our core mission. Our diverse range of large non-standard machinery products are now not only distributed across China but also exported to 50+ countries worldwide, including the United States, Russia, Germany, Spain, India, etc. Customer CommentsIt is great honor to have received various positive feedback from a diverse range of clients. As always, we are dedicated to manufacturing products that fulfill our clients' requirements and ensure their satisfaction. We sincerely welcome clients to visit our facilities and inspect our products firsthand, an experience we believe will build mutual trust and pave the way for a long-term partnership!
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