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China, Chinese Factory Supply Durable Sturdy Claw Crusher Double-Shaft Waste Tire/Scrap Metal/Waste Plastic Shredder1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Recycling MachineMetal Recycling MachineDouble-Shaft ShredderWaste Tire Shredder
Linyi Shengyue Machinery Technology Co., Ltd.
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Product Description Product DescriptionIntroduction to Tire ShredderA tire shredder is a heavy-duty industrial machine designed specifically to reduce whole scrap tires into smaller, manageable pieces. It serves as the crucial first-step equipment in the scrap tire recycling industry, enabling efficient processing, transportation, and further recycling of end-of-life tires (ELTs).1. Working Principle:Our tire shredders utilize a powerful dual-shaft shearing and tearing mechanism. Two parallel rotors, equipped with hardened steel cutting blades, rotate at low speeds and high torque. The intermeshing blades grab, shear, and tear the whole tires apart against a stationary counter-knife. This process efficiently reduces tires into cleanly cut chips or shreds of a controlled size.2. Key Features & Advantages:Robust Construction: Built with high-strength steel plates and reinforced structure to withstand the extreme forces and abrasive nature of tire shredding.High-Torque Drive: Powered by a high-torque motor (often with a planetary gear reducer), ensuring powerful and stable performance even under full load, capable of handling the toughest steel-belted radial tires.Durable Cutting Blades: The cutting blades are manufactured from premium alloy steel (e.g., D2, H13, etc.) and undergo precise heat treatment for exceptional hardness, wear resistance, and impact toughness. They are also designed for easy replacement and maintenance.Versatile Processing: Capable of handling a wide range of tire types and sizes, including passenger car tires, light truck tires (LT), truck and bus tires (TBR), and even off-the-road (OTR) tires.Adjustable Output Size: The final size of the tire chips can be controlled by selecting screens with different mesh sizes or by adjusting the blade clearance, meeting various downstream recycling requirements (e.g., 50mmx50mm for TDF).Safety & Reliability: Equipped with advanced safety features like overload protection, emergency stop buttons, and electrical interlocking systems to ensure operational safety.Economic Efficiency: Significantly reduces the volume of whole tires, lowering storage and transportation costs. The output material has high value for further recycling applications.3. Applications of Output Material:The tire chips produced by our shredder are valuable raw materials for:Tire Derived Fuel (TDF): Used as a high-calorific-value fuel in cement kilns, paper mills, or power plants.Crumb Rubber: Further processed into fine rubber powder for manufacturing rubber mats, playground surfaces, athletic tracks, and asphalt modification.Pyrolysis: Act as feedstock for pyrolysis plants to recover oil, carbon black, and steel wire.Civil Engineering: Used as lightweight fill material in road construction, landfill drainage layers, and other applications.4. Our Customizable Options:We understand that recycling needs vary. Therefore, we offer tailored solutions with customizable parameters:Motor Power (HP/KW)Cutting Chamber Size & Rotor DesignBlade Material and HardnessFeed Hopper SizeThroughput Capacity (e.g., 2-20 tons per hour)Discharge System (with or without vibrating screen/conveyor)Control System (Manual, PLC-Automated)Why Choose Our Tire Shredder?We provide robust, efficient, and cost-effective shredding solutions backed by engineering expertise. Our machines are built for durability, low maintenance, and maximum uptime, ensuring a quick return on your investment.For detailed technical specifications, a custom quotation, or to discuss your specific application, please contact us. We are ready to provide you with the optimal shredding solution. Configuration Parameters of Double-Shaft Shredder Model7001000120014001600180020002400Blade Box Size1000*10001000*9001200*11001400*11001500*8001500*8002000*1300mm2400*1700mmCrushed MaterialAluminum blocksWaste plasticScrap steelWaste tiresScrap iron, aluminumScrap iron, aluminumScrap iron, aluminum, car shellsStraw, woodOutput Particle Size50-100mm (customizable) 50mm (customizable)Customizable60mm*90mm (customizable)50-100mm (customizable)50-100mm (customizable)50-100mm (customizable)50-100mmHourly Output10T/H2-4T/H3T/H6T/H5T/H5T/H10T/H40T/HMotor BrandCustomizedCustomizedCustomizedCustomizedCustomizedCustomizedCustomizedCustomizedMotor Model55KW37KW55KW90KW75KW75KW110KW220KWProtection LevelIP54BT4IP54IP54IP54IP54IP54IP54Insulation LevelClass FClass FClass FClass FClass FClass FClass FClass FReducerzsy400zsy355zsy400zsy560zsy450zsy450zsy710zsy630Design Torque51351N/m20119N/m48787N/m69507N/m7035N/m7035N/m152460N/m152460N/mSafety CoverIncludedIncludedIncludedIncludedIncludedIncludedIncludedIncludedHopper1000*1000mm1400*1500mm1600*15001000*15002000*16002000*16002600*18003000*2000Control Cabinet300kW intelligent soft start160kW intelligent soft start200kW intelligent soft start200kW intelligent soft start300kW intelligent soft start300kW intelligent soft start400kW intelligent soft startIntelligent soft startChain Feeder 1000*7000mm1000mm1400*12000mm1400*7000mm1400*7000mm Discharge Conveyor600mm600*5000mm800mm800*8000mm800*5000mm800*5000mm Self-Cleaning Magnet600*1000mm600*800mm 600*800*2700mm600*800*2700mm Shell Thickness30mm30mm30mm25mm30mm30mm50mm50mmShell MaterialQ235Q235Q235Q235Q235Q235Q235Q235Main Shaft42Crmo42Crmo42Crmo42Crmo42Crmo42Crmo42Crmo42CrmoBearing Seat Bearing Q235Bearing ShaftQ235Bearing ShaftQ235Bearing ShaftQ235Bearing ShaftQ235Bearing ShaftQ235Bearing ShaftQ235Bearing ShaftQ235Bearing ShaftBladesWear-resistant alloy steel Cr12MoV, customizableWear-resistant alloy steel 5CrNiMo, customizableWear-resistant alloy steel H13, customizableWear-resistant alloy steel 5CrNiMo, customizableWear-resistant alloy steel 5CrNiMo, customizableWear-resistant alloy steel 5CrNiMo, customizableWear-resistant alloy steel H13, customizableWear-resistant alloy steel 5CrNiMo, customizableV-BeltD4450D4450D4450D4450D4450D4450D4450D4450Introduction to Single-Shaft ShredderThe The single-shaft shredder stands as a pinnacle of robust industrial shredding, boasting a singular rotating shaft adorned with precision-cutting blades. Engineered meticulously for optimal size reduction, it tackles a broad spectrum of materials including plastics, rubber, wood, and even non-ferrous metals. Operating with refined efficiency, it combines low-speed rotation with high torque, employing an innovative 'cutting and tearing' mechanism. This process transforms diverse materials into smaller, uniformly sized chips or flakes with ease and precision.Renowned for its simplicity, steadfast reliability, and cost-effective operation, this shredder has become a cornerstone in both recycling and manufacturing sectors, favored for its outstanding performance and dependability.Key Features & AdvantagesSimple & Robust Design: Featuring a streamlined architecture with a single main rotating shaft, this model simplifies maintenance requirements and often comes with a more attractive initial cost compared to its dual-shaft counterparts.1.Versatile Material Handling: Expertly processes an extensive variety of materials ranging from plastic lumps, purgings, and pipes to profiles, paper, rubber, and wood without compromising efficiency.2.Controlled Output Size: Achieve precise control over particle size by utilizing a customizable screen with designated mesh sizes beneath the rotor, ensuring uniform output tailored for subsequent processing.3.High Torque & Low Speed: Experience unparalleled cutting power with low noise and minimal dust, courtesy of its high torque coupled with low-speed operation, maximizing energy efficiency.4.Push Force System: Equipped with a robust hydraulic pusher plate, this system continuously feeds material against the rotating blades, enhancing shredding efficiency while preventing material from floating atop the rotor.5.Hopper Cooling System: Incorporates an effective water-cooling system surrounding the hopper to mitigate heat buildup, especially when processing heat-sensitive materials such as plastics.Working PrincipleThe operation of a single-shaft shredder unfolds in the following methodical steps:1.Feeding: Materials are introduced into the generously sized hopper.2.Pushing & Grabbing: A hydraulic pusher plate asserts pressure on the material against the rotor, while the hooks or blades on the rotor effectively grab and pull the material downward.3.Shearing & Cutting: Material undergoes a rigorous shearing and tearing process between the rotating blades and stationary counter-blades, achieving a clean, scissor-like cut.4.Screening & Discharge: Shredded particles land on a screen; those smaller than the screen openings are discharged seamlessly, while larger pieces remain for further reduction until the desired size is reached.Common ApplicationsSingle-shaft shredders excel in these applications:Plastic Recycling: Expertly reduces the size of plastic lumps, purgings, pipes, bottles, films, and other plastic scraps, facilitating efficient recycling.Wood Recycling: Effortlessly transforms wood waste, pallets, and branches into manageable chips, optimizing waste management.Rubber & Tire Recycling: Expertly pre-cutting tires and robust rubber blocks into smaller, more manageable chips for efficient processing.Non-Ferrous Metal Recycling: A critical application, ensuring sustainability by reclaiming valuable materials. Effortlessly shredding aluminum cans, castings, and various light metals to achieve significant volume reduction.Paper & Cardboard: Essential in recycling, our system tackles high-volume paper rolls and cardboard with ease. Meticulously shredding paper rolls and cardboard to streamline the recycling process and maximize resource utilization.Municipal & Industrial Waste: Efficient handling and reduction of waste, critical for modern waste management. Facilitating substantial volume reduction of diverse general waste streams, optimizing waste management systems.In summary, our single-shaft shredder stands as a highly efficient and cost-effective solution for both primary and secondary size reduction. It guarantees outstanding performance across a vast range of materials, making it indispensable in the recycling industry. Configuration Parameters of Single-Shaft Shredder Model600800100012001500Blade Box Size600*700860*8001000*12001200*10001500*800Crushed MaterialSponge, machine head material, plastic, waste paperPlasticSponge, machine head material, plasticPlastic, machine head materialTiresOutput Particle SizeCustomized according to buyer's requirements1-5cmCustomized according to buyer's requirementsCustomized according to buyer's requirementsCustomized according to buyer's requirementsHourly Output0.65T/H1T/H1.5T/H2T/H4-5T/HMotor BrandCustomizedCustomizedCustomizedCustomizedCustomizedMotor Model22KW45KW55KW75KW132KWProtection LevelIP54BT4IP54Explosion-proof IP54Insulation LevelClass FClass FClass FClass FClass FReducerHB-3H2HH-6HB-7HB-8HBSH-12Design Torque7035N/m6018N/m7035N/m7035N/m7035N/mSafety CoverIncludedIncludedIncludedIncludedIncludedHopper1000*12001200*15001000*15001000*15001800*1200Control CabinetIntelligent soft startIntelligent soft startIntelligent soft startIntelligent soft startIntelligent soft startShell Thickness25mm25mm25mm25mm40mmHydraulic Feeder600*4001000*7501000*700 1480*700Shell MaterialQ235Q235Q235Q235Q235Main Shaft 42Crmo 42Crmo42Crmo42Crmo42CrmoBearing Seat Bearing Q235Bearing ShaftQ235NSKQ235Bearing ShaftQ235Bearing ShaftQ235Bearing ShaftBladesWear-resistant alloy steel Cr12MoV, customizableWear-resistant alloy steel 3Cr13, customizableWear-resistant alloy steel Cr12MoV, customizableWear-resistant alloy steel Cr12MoV, customizableWear-resistant alloy steel Skd11, customizableProduct ApplicationCompany Profile Shengyue ( Linyi ) Machinery Technology Co., Ltd. is focused on environmental protection and recycling machinery manufacturing, as well as free of charges to help customers market analysis, design products line and product planning. Our company was established in 2019, but we started working in this field from year of 2010. The engineer teams in our company have rich industry experience, customization is our strength. The company has assets of more than 3 million U.S. Dollars, covering an area of more than 3000 square meters, with modern technology center, various processing precision equipment and testing facilities. The total number of employees is more than 50 persons and, the engineers are more than 10 persons in charge of scientific research and development. We have 33 utility model patents. Our main products are single-shaft shredder, double-shaft shredder, waste tire shredder, shredder blade, recycling steel crusher, metal and plastic drum crusher, household appliance crusher, as well as large furniture crusher, machine claw etc. We can provide special crusher, separation and recycling equipment according to customer's requirements. Overall technical solutions are also available. The company also places great emphasis to aftermarket service to the customers, i.e. there is an installation engineer team in the local market, giving customers installing service in free of charge; Meanwhile, we maintain a spare parts warehouse in the local market and highly valued by our oversea users. All our products have been used in Japan, Peru, Taiwan Region, Russia, India and Middle East market. We remain committed to technical innovation and creating the most valuable products for our honored customers in domestic and all over the world. Our FactoryCustomer Visit& ExhibitionCooperative ClientPackaging & ShippingFAQQ1: Why Choose Us?1) We are a scientific and technological innovation enterprise with its own factory for fifteen years, and have reached cooperation with many large domestic enterprises, central enterprises and state-owned enterprises, and are exported to many overseas countries and regions.2) With professional design and sales team, we can serve you perfect solution with competitive direct factory price.3) Our machines are popular among customers around the world.Q2: How to get samples?We can provide shredded samples. 1kg samples are free of charge, and the postage is at your own expense.Q3: What Is Our Service?Pre-Sale ServiceAccording to the customers' special requirements, we provide the most suitable project design, process design and the purchase program. Guide customers to choose the best and economical plant, recover investment within short time.Sales ServiceYou are welcome to visit our factory to test the machine. And we will customize the equipment strictly according to your special requirements and arrange the timely delivery.After-Sale ServiceWe will provide twelve months warranty for our machine. According to your need, we will dispatch our engineers to your factory to guide the installation, commissioning.
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