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China, Chinese Customized Industrial Gantry Welding Equipment for High-Performance Tasks1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderCustomized EquipmentIndustrial Welding Equipment
Jiangsu Hupan Welding Technology Co., LTD
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Product Description Product Description1, Product OverviewThe dynamic gantry friction stir welding equipment from Jiangsu Hupan Welding Technology Co., LTD is a marvel of modern engineering, delivering unparalleled precision and efficiency for large-scale welding projects. Crafted to excel in demanding settings like new energy vehicles, rail transit, and aerospace, this device features a groundbreaking movable gantry structure while keeping the workpiece stationary, perfect for intricate welding challenges. Utilizing the pioneering solid-phase connection technology of friction stir welding, it ingeniously harnesses the heat from the high-speed rotation of the stirring head and the friction with the workpiece. This method effortlessly welds materials in a thermoplastic state, negating the need for additional fillers or protective gases. The result? An eco-friendly, sustainable welding process that redefines green technology.2, Product Features1. High precision motion control: This advanced system is engineered to execute a wide array of complex trajectory welding tasks with extraordinary accuracy, effortlessly satisfying even the most rigorous high-precision welding demands.2. High speed stirring head: Enhancing efficiency and weld quality, the sophisticated stirring head elevates welding to new heights, ensuring superior performance and remarkable results.3. Multiple welding modes: With versatile dual-mode control—manual and automatic—alongside constant displacement and constant pressure settings, users can tailor operations to meet specific project needs with ease and precision.4. Humanized operation interface: The user-centric design of the operation interface offers unparalleled ease of use, making operations intuitive and learning curves minimal.5. Reliable lubrication system: Innovatively designed to extend the lifespan of the equipment, this system promises enduring reliability and stable performance over long-term usage.6. Structural stability: The equipment boasts a robust vertical structure with immovable workpieces, complemented by gantry columns that glide horizontally. Crafted as a monolithic cast, it guarantees exceptional stability and resilience against substantial axial loads.7. Large stroke worktable: Catering to extensive workpieces, the expansive worktable supports automatic loading and unloading as well as a dual-station layout, propelling equipment efficiency to soaring heights. 3, Technical parameters (it seems that parameters should not appear in the introduction and can be deleted at discretion)1. Welding materials: Exceptionally versatile, it accommodates numerous metal materials such as aluminum alloy (weldable thickness of 1-16mm), magnesium alloy (weldable thickness of 1-16mm), and copper alloy (weldable thickness of 1-8mm), making it indispensable for diverse applications.2. Weld seam type: Capable of executing both straight line welds and intricate two-dimensional curved plane welds, ensuring adaptability to a multitude of welding scenarios.3. Equipment dimensions: With dimensions of 6530mm x 3160mm x 3140mm, it commands a substantial presence, reflective of its capacity to handle demanding tasks.4. Workbench size: Measuring 3000mm × 1600mm, the workbench is adept at accommodating workpieces of varying sizes, offering unrivaled flexibility.5. Welding space: A generous 700mm space ensures ample room for seamless welding operations.6. Feed rate and stroke of each axis: X-axis feed rate is 0-6000mm/min, X-axis stroke is 3000mm; Y-axis feed rate is 0-6000mm/min, Y-axis stroke is 1500mm; Z-axis feed rate is 0-3000mm/min, Z-axis stroke is 500mm; offering versatile adjustments tailored to specific welding processes.7. Spindle speed: With an impressive range of 0-3000rpm, it accommodates the speed requirements of various welding materials and processes.8. B-axis inclination angle: The angle is continuously adjustable by ± 5 °, facilitating precise mixing head adjustments to suit diverse welding conditions.9. C-axis travel: With a full ± 360 ° range, it excels in welding any planar curved weld seam, enabling the handling of complex, uniquely shaped workpieces.4, Application Fields- In the burgeoning field of new energy vehicles, this equipment is indispensable for seamlessly welding vital components such as battery trays, battery busbars, motor housings, and liquid cooling plates, ensuring performance and reliability in critical applications.-Energy Storage Field: Our product is perfect for welding energy storage boxes and bottom plates, catering seamlessly to the demanding production requirements of cutting-edge energy storage equipment.-Rail Transit Sector: Ideal for welding crucial components like high-speed rail and subway side walls, offering unparalleled high-quality welding solutions tailored for the dynamic rail transit industry.Product ParametersEquipmentThe dynamic gantry friction stir welding equipment Descriptiondynamic gantry, 2D weldingNominal welding thickness (mm, 6xxx aluminum alloy)1~16Installation spaceWorktable length3000mmWorktable width1600mmWorking travelX-axis3000mmY-axis1500mmZ-axis500mmB-axis±5oC-axis±360oWorking speedX-axis0~6000mm/minY-axis0~6000mm/minZ-axis0~3000mm/minB-axisManualC-axis20rpmSpindle maximum no-load speed (rpm, max.)3000Spindle power (KW, max.)18Motion axisCPUCNC + touch screenControl modeConstant pressureX-axisAC servo + screwY-axisAC servo + screwZ-axisAC servo + screwB-axisManualC-axisAC servo gear pairAuxiliary functionsLightingLED lightLubricationCentralized automaticMonitoringHD cameraOverall dimensions (mm)Length (X-direction)6530Width (Y-direction)3160Height (Z-direction)3140Company ProfileFAQQ1.What is the Trade Term?A1:Ex-work factory , FOB Shanghai, FOB Tianjin, CIFQ2. How long is the guarantee (period)?A2: Two years quality warranty .Q3.what kind of service can you provide for FSW ? A3: We can provide turn-key service, including FSW equipment and jig design, manufacturing, debugging, delivery and also welding processing. The customer just give us a blueprint, and then we make it real. Q4.How long is delivery time for FSW equipment? A4: For standard machines, within 60-75days upon receive deposit, for customized machine, the time depends on complexity of the machine. Q5.What is the Payment term?A5:T/T or L/C at sight. 40% Deposit for start the production, the balance before the shipment when goods are ready.Q6.What is the packing details?A6: The goods are installed in the fumigation carte, which meets requirements of Custom. Q8.What kind of documents we will provide to you?A8: B/L, Commercial Invoice, Packing List, Certificate of Original. with these documents you or your borker can do the customsdeclaration at your side.Q9. During shipping, if there is a damage to products, how do you get replacement?A9: During shipping, our shipping agency will try to ensure the safety of the goods. If there is a damage to products, they wouldbe responsible for the damage .If it is not a very serious problems ,we will help you and compensate you the damaged parts.Q10. If there are any missing parts in our shipment, how long it takes for you to send?A10: If there is some small missing components, we will DHL to you ASAP within one week.
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