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China, Chinese Intelligent Steam Compressor with Enhanced Guide Vane Adjustment Features1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
CompressorCentrifugal CompressorIntelligent CompressorEnhanced Compressor
NANTONG DART-RICH FAN CO.,LTD
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Product Description Product DescriptionMVR, an abbreviation for mechanical vapor recompression, stands as a pioneering energy-saving marvel. This technology dramatically minimizes the need for external energy sources by ingeniously harnessing and reusing the secondary steam it produces. At the heart of this process lies the fundamental principle where the secondary steam, generated within the evaporator, undergoes a transformation. Through a highly efficient steam compressor, this steam is compressed, converting electrical energy into invaluable thermal energy. This process elevates both the pressure and temperature of the secondary steam. The result? The elevated secondary steam is returned to the evaporator, allowing it to effectively heat materials and induce evaporation, achieving a remarkable recycling of the latent heat of vaporization. A masterful cycle of sustainability, innovation, and efficiency.The DM series Single-stage geared steam compressor is a testament to precision engineering, encompassing a variety of integral components: the compressor body, coupling, gearbox, lubrication system, motor, electric instrumentation, and an advanced anti-surge control system. Designed with a compact structure, it offers unparalleled convenience for maintenance, ensuring seamless operation while minimizing downtime. Such a meticulous design not only optimizes functionality but also stands as a beacon of modern mechanical excellence.Installation Instructions3.3.1 The compressor base is integrally placed on the foundation, put wedge-shaped shim under the base (used to adjust the unit level),place two wedge-shaped irons alternately, after leveling the unit, and spot weld the wedge-shaped irons for 4~5 points. The wedge shall bemanufactured and installed by the user according to the actual situation, and the contact surface shall be finished (even contact of inclinedplane, and the bearing capacity of wedge iron shall not be greater than 40Kg/cm2).3.3.2 Use a level to find the level. The leveling requirements of the unit: the axial level of the unit is 0.05/1000mm, and the horizontallevel of the unit is 0.10/1000mm.3.3.3 Coupling is centered. Before starting alignment, confirm the following requirements:1) Turn off the main power supply;2) Remove the coupling shield;3) Remove the diaphragm coupling intermediate section;4) Check the flatness of the motor installation plane to ensure that there are no stolen goods, dirt and attachments;5) The motor bolt hole should be larger than the bolt size, so that the bolt can be loosened to adjust the motor;6) Prepare enough stainless steel gaskets to cover the foot of the motor, the gaskets should not have attachments and should be flat enough. You cannot use long and thin gaskets to insert between the motor and the base for adjustment;7) Use a dial indicator or a laser alignment meter with an accuracy of 0.01mm (prepared by the customer himself);8) Prepare the bracket for supporting the dial indicator as shown in the figure below;9) The motor wheel hub mounting bracket is used for mounting a dial indicator on the edge of the wheel hub, and placing a dial indicator probe on the outer edge of the compressor wheel hub;10) By adjusting the adjustment bolts around the motor feet, the compressor and the motor center line are basically on the same line (or according to the corresponding instructions), and the maximum deviation of the outer circle is 0.05mm (the motor shaft center line should be higher than the compressor low-speed shaft center line), coupling end face 0.03~0.05mm;11) Finally, tighten the motor foot bolts, and review the outer circle runout and end face runout of the coupling;12) Install the coupling intermediate section after the motor idling test.3.3.4 After adjusting the "levelness" and alignment of the casing, tighten the anchor bolts. After the mechanical operation (or trial operation), loosen the bolts and tighten them again.3.3.5 The impeller is a high speed rotating component, and any solid or liquid entering impeller will cause irreversible damage to compressor. Therefore, it is necessary to ensure that the inlet and outlet pipelines connected with compressor are clean and meet the requirements of steam corrosion grade of the system. Pipelines that do not meet this condition must be rectified. It is suggested to add solid liquid separation equipment (gas scrubber or sedimentation tee) before the straight pipe at the compressor inlet.3.3.6 Install compressor inlet and outlet pipes. Import and export pipelines shall be installed with relevant pipeline accessories according to PI diagram. The pipeline connected to the compressor shall be supported by another bracket, and its weight shall not be supported by the compressor body.3.3.7 Upon the installation of the main fan and its ancillary equipment, and once the concrete has reached its full strength and stability, the highly anticipated compressor operation test can commence. This crucial phase ensures the seamless performance and reliability of the Intelligent Steam Compressor with Enhanced Guide Vane Adjustment Features, crafted by NANTONG DART-RICH FAN CO., LTD.3.3.8 Position the electric control cabinet of the compressor within a convenient 5-meter radius of the compressor itself to ensure optimal functionality. The meticulous connection from the compressor to this cabinet should be executed with precision using threading pipes, which are to be securely installed underground for safety and efficiency. Once the electric control cabinet is firmly in place, it's time to link the wiring terminals within the cabinet to the lines extending from the remote Distributed Control System (DCS), thereby establishing a robust and reliable connection for the Intelligent Steam Compressor's flawless operation.Company ProfileEstablished in 1966, Nantong Dart-Rich Fan Co., LTD, originally known as the State-Owned Nantong Fan Factory, has transformed itself over the decades. In June 2019, we underwent a pivotal equity structure reform. This transformation marked the company's evolution into a dynamic partnership enterprise. To cater to our expanding horizon and meet the demands of rapid growth, Dart-Rich (Hunan) Fan Co., Ltd. was inaugurated in December 2020. Our company embraced cutting-edge German technology in 2004, achieving groundbreaking advancements in product stability, reliability, efficiency, low noise emissions, wear resistance, and temperature endurance. As the principal architect of the standard for integral geared assembly type centrifugal steam compressors, our innovations set the benchmark for excellence.Dart-Rich proudly boasts ISO9001, ISO14001, and ISO45001 certifications, affirming our commitment to quality, environment, and safety. Our premier offerings include steam compressors, fans, and blowers, serving a multitude of industries such as metallurgy, chemical, electric power, environmental protection, construction materials, light industry, and burgeoning new energy sectors. We also specialize in providing sophisticated system optimization solutions and deliver comprehensive maintenance services for energy-efficient wind system renovations.Our steadfast dedication to management innovation, mechanism enhancement, cultural enrichment, and technological prowess drives Dart-Rich's commitment to digital intelligence construction, cultivating a striver culture, and embracing the 'three wisdoms'. With profound market insights, we consistently propel organizational evolution, boosting our comprehensive customer service capabilities, ensuring sustainable and robust growth.Guided by core values of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism,' Dart-Rich is relentless in augmenting enterprise value, delivering unparalleled customer value, and fostering shared responsibilities and creation among all stakeholders. Our unwavering commitment is to ascend as the leader in reliable green fluid machinery, shaping a sustainable future!Our Advantages1, Experience the pinnacle of efficiency with our high-performance 3D flow semi-open impeller. Its cutting-edge aerodynamic and structural design ensures an advanced impeller profile, granting the blower a broad spectrum of stable operating conditions. Achieve remarkable performance with the main machine's polytropic efficiency soaring up to an impressive 88%.2, Embrace versatility with our advanced vaneless diffuser, offering an expansive operating range that adapts effortlessly to your needs.3, Designed for excellence, our integrated gearbox and compressor boast a compact construction, ensuring optimal performance within a streamlined setup.4, Simplify your logistics with our all-in-one integral skid-mounted package. This comprehensive solution includes the compressor, gearbox, and motor, engineered for effortless transportation and straightforward installation.5, Revel in unparalleled automation with our product's high degree of automation, ensuring exceptional reliability, superior efficiency, and substantial energy savings, all while delivering user-friendly operation.After Sales Service1, At NANTONG DART-RICH FAN CO.,LTD, we are committed to delivering 'intelligent service' that embodies precision and thoroughness. Our expansive network includes 13 marketing service centers strategically located across China and extends its reach globally, ensuring comprehensive support wherever you are.2, Our adept after-sales service personnel are equipped with passports, ready to address international maintenance tasks with remarkable speed. We pledge 24-hour non-stop support throughout your project, providing seamless service anytime, anywhere.3, '1191' Service Commitment: We guarantee swift action with on-site issues acknowledged within 1 minute. We aim to meet service demands within 1 hour, offer a detailed solution within 9 hours, and have our skilled team on-site within just 1 day. 4, For immediate assistance, please contact our dedicated after-sales service hotline at 0086-400-625-2668. We are here to help.FAQQ1. Are you a factory?A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.Q2. Where is your factory?A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.Q3. How long is your warranty?A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.Q4. What certification do you have?A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.Q5. What accessories do you use for your machine?A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.Q6. How many years of history does your factory have?A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.Q7. Do you have an official website?A7. If you have any questions, please feel free to contact us.Performance RangeThe Intelligent Steam Compressor with Enhanced Guide Vane Adjustment Features integrates a comprehensive suite of pneumatic technology, meticulously imported from globally esteemed, mature stage models, and cutting-edge design software. This fusion allows us to offer our clients rapid and optimal model selection, ensuring precision and efficiency. The product is available in a diversified portfolio comprising 18 distinct series, specifically engineered to cater to an impressive flow rate spectrum of 1-240 t/h. Moreover, it supports a temperature rise range of 8-24oC, making it adaptable to a variety of demanding applications.Application Areas1. Heat Pump Distillation: Pioneering efficiency in thermal processes through advanced heat pump distillation, setting a new standard in energy conservation and operational excellence.2. Waste Heat Recovery: Harness the power of sustainability with our sophisticated waste heat recovery systems, turning otherwise lost heat into a valuable resource to boost efficiency and reduce environmental impact.3. Environmental Protection Field: Lead the charge in safeguarding our planet with cutting-edge solutions for industrial wastewater treatment, including lithium battery wastewater recycling, landfill leachate treatment, and the separation of sodium and potassium from waste incineration fly ash, making a significant impact on environmental sustainability.4. Lithium-Ion Battery Industry: Propel the lithium-ion battery sector into the future with innovative process devices, such as salt lake lithium extraction, iron phosphate systems, ternary precursor wastewater treatment, and solutions for lithium battery disassembly and nickel battery circulation, ensuring cleaner and more efficient operations.5. New Energy Industry: Revolutionize new energy processes with leading-edge photovoltaic and polycrystalline silicon wastewater treatment solutions, catering to the needs of this rapidly growing industry and contributing to a greener future.6. Food & Beverage Industry: Enhance the purity and flavor of your products with our state-of-the-art concentration and extraction technologies for amino acids, sugar liquids, and beverage jams, ensuring exceptional quality and taste.7. Pharmaceutical Industry: Elevate the production process of both Chinese and Western medicines with our advanced evaporation, concentration, crystallization, and drying solutions, guaranteeing superior medicinal quality and efficacy.8. Chemical Industry: Transform chemical manufacturing with our cutting-edge technologies for processes like caprolactam polymerization, polylactic acid PLA production, nylon 66 manufacturing, chelating agent evaporation crystallization, and more, fostering innovation and sustainability in the chemical sector.9. Metallurgical Industry: Optimize metallurgical operations with our efficient treatment systems for sintering desulfurization wastewater, coking wastewater, vanadium extraction wastewater, and smelting wastewater, ensuring cleaner production practices.10. Power Industry: Enhance the power industry's environmental performance with our advanced solutions for desulfurized wastewater treatment from power stations, promoting cleaner and more sustainable energy production.
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